Author Topic: Polished aluminum on cars?  (Read 1576 times)

Offline Light

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Polished aluminum on cars?
« on: March 26, 2009, 12:19:40 PM »


    Hello to you,


    Well we've all seen the highly polished aluminum on those P-51's and I always wanted a car to do that.  Well I have a new Altima now and I discovered that the hood of the thing is 100% aluminum!  So I am thinking shiny P-51 now.  All I have to do is strip the paint and BAM I have the shiny look!   But I dont know how this will work on the road in real life everyday situations.  Will it look bad after a while? Will it tarnish?  I live in New England, which means snow/salt/rain.   Also what if I get aluminum body panels and polish them all up and replace all the plastic or steel?


  My car is silver to begin with.  I think and hope this will look good, but I am asking das experten here for what they say.


  Danke,  Speceeba,  Thanks,  Gracias.


   Me

Offline PFactorDave

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Re: Polished aluminum on cars?
« Reply #1 on: March 26, 2009, 12:39:58 PM »
Well DeLorean did it with stainless steel....  Didn't work out so well...

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Offline VonMessa

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Re: Polished aluminum on cars?
« Reply #2 on: March 26, 2009, 12:43:06 PM »
Well DeLorean did it with BRUSHEDstainless steel....  Didn't work out so well...

fixed   :aok
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Offline Die Hard

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Re: Polished aluminum on cars?
« Reply #3 on: March 26, 2009, 01:08:56 PM »
Sand it down, polish it, and give it a clear coat. Aluminium will oxidise and turn into a dull white/grey surface over time, so it needs to be protected or polished a lot.
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Offline horble

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Re: Polished aluminum on cars?
« Reply #4 on: March 26, 2009, 01:27:35 PM »
Ford used to make stainless steel cars at the end of the production run, the stainless steel would destroy the stamping dies so they only made a couple of each.
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Offline Cthulhu

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Re: Polished aluminum on cars?
« Reply #5 on: March 26, 2009, 02:18:46 PM »
Really depends on the alloy used. Most aluminum automotive body panels are 2000 series aluminum, which really isn't that bad, except it's susceptible to corrosion. It's sometimes "clad", or covered,  with a 6000 or 7000 series alloy which greatly increases resistance to corrosion.

Aircraft were manufactured with Alclad, a process where the aluminum alloy was "clad" with a thin coating of pure aluminum. Pure aluminum has very good resistance to corrosion, but it's structurally very weak. Combining the two gave the strength of the core material, with the corrosion resistance of the cladding.

The problem though is that, because the cladding's soft, it's easily damaged. And once it's removed, the underlying aluminum alloy will start to corrode. The same would also be true for automotive panels which are clad with 6000 or 7000 alloy, although these two alloys are way stronger than the pure aluminum that was used in Alclad. ( have no idea how thick the cladding would be on a modern automotive panel though)

So as far as your hood's concerned, I'd find out exactly what aluminum it is before I did anything to it. And I sure as Hell wouldn't sand it before I found out if it was clad, and how thick the cladding is. However, polishing with an orbital, or by hand, shouldn't hurt it provided you don't use too heavy a hand.

FWIW, my personal opinion (it's YOUR car) would be to leave it alone.

Hope this helps.  :salute
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Offline Cthulhu

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Re: Polished aluminum on cars?
« Reply #6 on: March 26, 2009, 02:25:06 PM »
Well DeLorean did it with stainless steel....  Didn't work out so well...
The problem with stainless is that people get it into their heads that they can polish it with fine steel wool. This is a huge mistake. Steel wool has so little carbon in it that's it pretty much just plain iron. Polishing stainless with it leaves microscopic pieces of iron imbedded in the stainless. Eventually these little bits of iron rust. (very bad thing  :uhoh)
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Offline stroker71

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Re: Polished aluminum on cars?
« Reply #7 on: March 26, 2009, 02:25:49 PM »
I don't think it would be a good idea IMHO.  If your driving in bright sunlight it would cause a glare from hell.  But since you don't live around me you can try it.
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Offline morfiend

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Re: Polished aluminum on cars?
« Reply #8 on: March 26, 2009, 03:46:44 PM »
 You could strip the hood,polish it and clear coat it.

 The polishing part is going to take alot of work and the proper tools.

 If you want a new look,try a carbon fiber hood,even lighter than yours. :aok

Offline Cthulhu

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Re: Polished aluminum on cars?
« Reply #9 on: March 26, 2009, 04:03:07 PM »
You could strip the hood,polish it and clear coat it.

 The polishing part is going to take alot of work and the proper tools.

 If you want a new look,try a carbon fiber hood,even lighter than yours. :aok
Maybe, maybe not. Most "carbon fiber" hoods are actually just fiberglass hoods covered with a single layer of resin rich graphite epoxy fabric. A lot of these aftermarket hoods are actually heavier than the OEM part.
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Offline morfiend

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Re: Polished aluminum on cars?
« Reply #10 on: March 26, 2009, 04:41:30 PM »
Maybe, maybe not. Most "carbon fiber" hoods are actually just fiberglass hoods covered with a single layer of resin rich graphite epoxy fabric. A lot of these aftermarket hoods are actually heavier than the OEM part.


 true,but he could get a "real" carbon fiber hood for less than the cost of polishing the stock hood. :devil

Offline Cthulhu

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Re: Polished aluminum on cars?
« Reply #11 on: March 26, 2009, 05:15:58 PM »

 true,but he could get a "real" carbon fiber hood for less than the cost of polishing the stock hood. :devil
That depends on how much he puts into the stripping and polishing work. He could do a really cheap-ass job  :lol. Frankly I'd stay away from an aftermarket composite hood for a street car (especially if the OEM party is aluminum and not steel; the weight savings is minimal). As I understand it, most aftermarket composite hoods don't have metallic inserts included for hinges and hood latch fittings. This is where delamination or brooming will invariably start. Especially something that's subjected to impact loading like the hood latch. This is why all the aftermarket manufacturers recommend hood pins, they (or their lawyers) don't trust the attachment points in their hoods.
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Offline BaldEagl

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Re: Polished aluminum on cars?
« Reply #12 on: March 26, 2009, 05:24:00 PM »
Just look at an old aluminum canoe for part of your answer.
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Offline Masherbrum

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Re: Polished aluminum on cars?
« Reply #13 on: March 27, 2009, 06:24:38 AM »
Nothing big on polished Aluminum.  The largest problem you WILL run into, is not the glare.   It will be that it WILL show every imperfection in the metal (more than likely there will be something on each panel).

Chip Foose did it and is not in a rush to paint it (it even has seats out of a B-17.


There are many other examples.   

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Offline Tec

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Re: Polished aluminum on cars?
« Reply #14 on: March 27, 2009, 06:49:47 AM »
I have polished a couple sets of aluminum wheels, and while it was quite labor intensive I really don't think a hood would be all that bad.  With a silver car it might actually look ok, but no more than that, if you started doing the fenders and stuff and it would like like crap IMO.  Glare could definitely be an issue.  Polished aluminum will get dull over time and need to be cleaned up.  As long as you stay on top of it it's not that much work though.  If it was me I would clearcoat it when done, this will reduce the shine a bit but with glare being a concern that's not so bad, and will keep it from getting dull.

When you say this is a new car, do you mean NEW new, or new to you?  If it's an older model I would try and find a good straight used hood to do this too.  That way you can take your time and do the job right while still having your car intact.  And if you don't like it, or decide you want to put it back to stock to sell you don't have to pay an arm and a leg to get it repainted.

And just because it's sexy....


Yes, I know thats painted and not polished.
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