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General Forums => Aircraft and Vehicles => Topic started by: Scherf on September 15, 2013, 07:11:38 AM

Title: Mosquito construction film
Post by: Scherf on September 15, 2013, 07:11:38 AM
Another from the Australian War Memorial website, shows the wooden construction of the Mosquito.

http://www.awm.gov.au/collection/F01586

To put the achievements of Glyn Powell into perspective, he not only built KA114 (the world's only flying Mosquito) from scratch, he also built all the jigs and molds, and re-invented all the construction methods.
Title: Re: Mosquito construction film
Post by: nrshida on September 15, 2013, 08:29:37 AM
That's fantastic Scherf, thanks very much  :aok :salute

Title: Re: Mosquito construction film
Post by: earl1937 on September 15, 2013, 01:01:16 PM
Another from the Australian War Memorial website, shows the wooden construction of the Mosquito.

http://www.awm.gov.au/collection/F01586

To put the achievements of Glyn Powell into perspective, he not only built KA114 (the world's only flying Mosquito) from scratch, he also built all the jigs and molds, and re-invented all the construction methods.
:airplane: Outstanding post sir!  :salute
Title: Re: Mosquito construction film
Post by: Scherf on September 15, 2013, 07:39:11 PM
Heya Earl,

No worries, your "furniture bomber" post turned out to be quite prophetic!

 :salute
Title: Re: Mosquito construction film
Post by: MOSQ on September 15, 2013, 10:54:39 PM
Awesome film, thanks for posting. I've read a lot about Mosquitos but did not know about balsa wood being used for filler.

Another thing I've never read about: the Mossie at the end of the film appears to have 6 x 303's in the nose. I thought they only came with 4. Here's the image, maybe it's an optical illusion?

(https://byfiles.storage.live.com/y2p8ZqMQuT_pmhXPLX7FWZbqKDDSu2Oske_tWjZn5vNBKYRpHxW6ViJ8TGClVGcJpB3j5aexdVpuEm4_J5UN2eYeysjPvgmQKydGdKRw4ooLbw/Mossie%206%206%20guns.jpg?psid=1)

Larger:
(https://iibqta.bay.livefilestore.com/y2p0vs2ysLm5uS8WepJSQdlHqbPZ8vZ28WgP2wrQAZVUSJhv6zSUcz8qFwjinfa4jh2MXwyZTtsotcf4xE8NXLzmKEsrPGVYQTr3tY2jec7NHw/Mossie%206%206%20guns%20lg.jpg?psid=1)

Title: Re: Mosquito construction film
Post by: Scherf on September 15, 2013, 11:11:35 PM
Can't see the pics MOSQ.
Title: Re: Mosquito construction film
Post by: Scherf on September 15, 2013, 11:16:20 PM
If you mean the one at 14:41, it's an optical illusion if you're seeing 6 mgs in the nose. There's a light in the very centre of the nose cone which might cause some of the confusion.

The large aperture on the port side of the nose cone above the mgs is indeed for the gun cam. I believe, from other clips, that the aircraft in the shot is an FB.VI of the Coastal Command strike wing at Banff.
Title: Re: Mosquito construction film
Post by: MOSQ on September 15, 2013, 11:22:02 PM
I fixed the images. Hmm, yes at least one gun barrel is probably a shadow on the wood wall....
Title: Re: Mosquito construction film
Post by: FTJR on September 16, 2013, 12:20:37 AM
Thanks for sharing, what struck me was how labour intensive it all was.
Title: Re: Mosquito construction film
Post by: Scherf on September 16, 2013, 05:18:30 AM
Thanks for sharing, what struck me was how labour intensive it all was.

No worries.

For what it's worth, AVIA 46/116 says the Mossie required 30,000 man-hours to build, the Lancaster 84,000. (The document was put together in September '43, no doubt both aircraft required fewer hours by war's end).

Not sure how one relates man-hours to aircraft size, or volume, or weight, or indeed expected tons of bombs delivered before the aircraft was lost. There must be some kind of standard calculation.

Edit, had a quick look at the empty weights of the Mossie XVI and the Lanc I on wiki  - empty weight on the Lanc was 36.5k, on the Mossie 14.3k (again, it's wiki, your Lanc may vary). So, it took 2.8 times as many hours to build an aircraft which was 2.6 times heavier.

I suppose it was all labour-intensive back then.
Title: Re: Mosquito construction film
Post by: Karnak on September 16, 2013, 09:45:17 AM
No worries.

For what it's worth, AVIA 46/116 says the Mossie required 30,000 man-hours to build, the Lancaster 84,000. (The document was put together in September '43, no doubt both aircraft required fewer hours by war's end).

Not sure how one relates man-hours to aircraft size, or volume, or weight, or indeed expected tons of bombs delivered before the aircraft was lost. There must be some kind of standard calculation.

Edit, had a quick look at the empty weights of the Mossie XVI and the Lanc I on wiki  - empty weight on the Lanc was 36.5k, on the Mossie 14.3k (again, it's wiki, your Lanc may vary). So, it took 2.8 times as many hours to build an aircraft which was 2.6 times heavier.

I suppose it was all labour-intensive back then.
Of course much of the labor for the Mossie was by workers that would otherwise not be contributing to the war effort.
Title: Re: Mosquito construction film
Post by: GScholz on September 16, 2013, 09:48:14 AM
At least not the air war... Lots of wooden craft were used by the RN and other services.
Title: Re: Mosquito construction film
Post by: Karnak on September 16, 2013, 09:50:51 AM
At least not the air war... Lots of wooden craft were used by the RN and other services.
Boats already had established manufacturers.  Small furniture makers in the midlands weren't going to be contributing to those efforts.  Wooden boats were also used in far smaller numbers than aircraft, even the wooden one.
Title: Re: Mosquito construction film
Post by: GScholz on September 16, 2013, 09:59:11 AM
Well I'm sure they would have contributed in some way. However building Mossies was by far the best use of their labor.
Title: Re: Mosquito construction film
Post by: nrshida on September 16, 2013, 10:00:20 AM
It's incredible to compare the Mosquito's fuselage construction with modern so-called composites especially CFRP. In formula 1 cars the floors mimic the fuselage sandwich with an aluminium honeycomb replicating the balsa core between the Mosquito's inner and outer skins. De Haviland really was employing nature's composites if you get right down into the makeup of the wood itself. A very rare truly monocoque structure, as Earl mentioned once before.

I really liked the way the door was literally cut out of the surface and also how the halves were joined together by those strips. I've been struggling for a while to find details of that so again thanks for the film.

Finally De Haviland didn't abandon the approach after the war, the (Sea) Hornet employed a further evolution with alloy bonded into the wooden structure also. I've only been able to find a little information about that construction.





Title: Re: Mosquito construction film
Post by: bozon on September 16, 2013, 12:32:23 PM
Boats already had established manufacturers.  Small furniture makers in the midlands weren't going to be contributing to those efforts. 
Really? the air ministry did not need furniture? what were they sitting on? weren't more desks desperately required to be manned by conscripted bureaucrats? There were some brave souls there holding Jerry off with nothing but a filing cabinet.
Title: Re: Mosquito construction film
Post by: morfiend on September 17, 2013, 04:38:20 PM
No worries.

For what it's worth, AVIA 46/116 says the Mossie required 30,000 man-hours to build, the Lancaster 84,000. (The document was put together in September '43, no doubt both aircraft required fewer hours by war's end).

Not sure how one relates man-hours to aircraft size, or volume, or weight, or indeed expected tons of bombs delivered before the aircraft was lost. There must be some kind of standard calculation.

Edit, had a quick look at the empty weights of the Mossie XVI and the Lanc I on wiki  - empty weight on the Lanc was 36.5k, on the Mossie 14.3k (again, it's wiki, your Lanc may vary). So, it took 2.8 times as many hours to build an aircraft which was 2.6 times heavier.

I suppose it was all labour-intensive back then.


  I wouldn't say it's a fair comparison! Two totally different constructed A/C so comparing weights and saying Xplane took less time or Yplane required more time isn't exactly fair.

  The mossie was almost totally wooden,where as the lanc was metal frame and cloth covered for the most part.  However it is interesting to know how many manhours went into each airframe,often overlooked in the grand scheme.

  You cant pick 2 plane that mean more to me than the mossie and the lanc. as I said before I had an uncle who worked for DH and I grew up listening to stories from I guy who flew Lancs and 25s.


   :salute
Title: Re: Mosquito construction film
Post by: Karnak on September 17, 2013, 05:02:53 PM
I recall reading that Curtis looked into producing Mosquitoes on license, but decided to keep producing P-40s.  I think the Mossies would have been more useful.
Title: Re: Mosquito construction film
Post by: Scherf on September 17, 2013, 07:02:52 PM

  I wouldn't say it's a fair comparison! Two totally different constructed A/C so comparing weights and saying Xplane took less time or Yplane required more time isn't exactly fair.

  The mossie was almost totally wooden,where as the lanc was metal frame and cloth covered for the most part.  However it is interesting to know how many manhours went into each airframe,often overlooked in the grand scheme.

  You cant pick 2 plane that mean more to me than the mossie and the lanc. as I said before I had an uncle who worked for DH and I grew up listening to stories from I guy who flew Lancs and 25s.


   :salute

Point taken - I imagine man-hours required changed with experience, etc etc.
Title: Re: Mosquito construction film
Post by: save on September 18, 2013, 02:44:28 AM
No worries.

For what it's worth, AVIA 46/116 says the Mossie required 30,000 man-hours to build, the Lancaster 84,000. (The document was put together in September '43, no doubt both aircraft required fewer hours by war's end).

Not sure how one relates man-hours to aircraft size, or volume, or weight, or indeed expected tons of bombs delivered before the aircraft was lost. There must be some kind of standard calculation.

Edit, had a quick look at the empty weights of the Mossie XVI and the Lanc I on wiki  - empty weight on the Lanc was 36.5k, on the Mossie 14.3k (again, it's wiki, your Lanc may vary). So, it took 2.8 times as many hours to build an aircraft which was 2.6 times heavier.

I suppose it was all labour-intensive back then.


Compare that with German man-hours
I guess figures can not be compared, it depends how you calculate them, still impressive though.
 
Bf-109G (1943)
4,000 Man Hours
   
Bf-109G (1944)
2,000 Man Hours

How many man-hours did Germany need to build a comparable size Ju-88 or me-410 for example ?
Title: Re: Mosquito construction film
Post by: Karnak on September 18, 2013, 03:54:41 AM
Keep in mind that the Bf109 was unusually efficient for production though.  I wouldn't assume a direct correlation between the hours it took to build a Bf109 and the hours it took to build an Me410 or an He177 compared to the Mossie and Lanc.
Title: Re: Mosquito construction film
Post by: save on September 18, 2013, 07:52:56 AM
Anyone knows how many hours it took to build a contemporary spitfire IX ?
Title: Re: Mosquito construction film
Post by: Scherf on September 18, 2013, 08:22:22 AM
This one says 13k hours for a Spit vs 4k hours for the 109

http://blogs.airspacemag.com/daily-planet/2012/05/building-spitfires-slowly/

But like I say, this is a thing for Management Accountants. ("Get thee behind me, Satan.   :devil )

"You want a number? We got whole big boxes of numbers here. Which one you want?"
Title: Re: Mosquito construction film
Post by: GScholz on September 18, 2013, 09:03:27 AM
The 109 was very producible, and when you factor in slave labor it is more understandable how they managed to make so many of them. Many have the mistaken belief that if the P-51 was the Cadillac of the skies, the 109 was the Porsche. In reality it was the Volkswagen.
Title: Re: Mosquito construction film
Post by: MiloMorai on September 18, 2013, 09:33:23 AM
Are these man/hours just for the airframe construction or do they include the man/hours for the engine, weapons, instrumentation, etc?
Title: Re: Mosquito construction film
Post by: GScholz on September 18, 2013, 10:42:46 AM
In 1944, the man-hour cost for the 109G: 50 units/month = 460,000 hours (9200 hours/unit ). 200 units/month = 1,300,000 hours (6500 hours/unit). 500 units/month = 1,900,000 hours (3800 hours/unit). These numbers are for complete aircraft including engines and armament. I've seen a German report that also broke down the numbers into various subassembly groups, but I can't find it now.
Title: Re: Mosquito construction film
Post by: nrshida on September 18, 2013, 12:15:41 PM
Many have the mistaken belief that if the P-51 was the Cadillac of the skies, the 109 was the Porsche. In reality it was the Volkswagen.


I like this analogy. Very true! Old Willy was indeed a holistic designer.



Title: Re: Mosquito construction film
Post by: Karnak on September 18, 2013, 12:17:19 PM
This one says 13k hours for a Spit vs 4k hours for the 109
The Spitfire was the polar opposite of the Bf109 when it came to ease of production.  So much so that the UK considered canceling the Spitfire in 1941.

The fact that they ended up building more than 22000 Seafire/Spitfires despite the production difficulty is pretty astounding.  Highest production for a fighter outside of Germany or the USSR.

Other production tidbits:  The N1K2-J was a major redesign that reduced the number of parts in the aircraft by approximately 50% as compared to the N1K1-J in order to ease production.  The Ki-84 required significantly fewer hours to build than did the Ki-43 because Nakajima took manufacturing it into consideration while designing it and the Ki-84 ended up having the highest one year production numbers for an aircraft built in Japan.
Title: Re: Mosquito construction film
Post by: Scherf on September 18, 2013, 09:30:04 PM
Are these man/hours just for the airframe construction or do they include the man/hours for the engine, weapons, instrumentation, etc?

I *believe* (no more than that) the hours quoted represent the time required at the aircraft factory to deliver to the forces a functioning aircraft suitable for deployment. So, I don't believe the time represents the time needed for sub-contractors or for large pieces of kit such as engine and armament.
Title: Re: Mosquito construction film
Post by: GScholz on October 25, 2013, 09:03:56 PM

I like this analogy. Very true! Old Willy was indeed a holistic designer.





VW-109

(https://dl.dropboxusercontent.com/u/26232318/vw109.jpg)

This is in all likelihood the most German thing I've ever seen!  :huh
Title: Re: Mosquito construction film
Post by: MiloMorai on October 25, 2013, 09:26:44 PM
(http://lh5.ggpht.com/_kIWY2DV0KnE/TEu5mTtEKcI/AAAAAAAAHPQ/8AOeGbodraY/Smart%20car%201%20-%20MesserSmart.jpg)

(http://lh6.ggpht.com/_kIWY2DV0KnE/TEu5mnJEcrI/AAAAAAAAHPY/K264Rj8OJWI/Smart%20car%203%20-%20SmartFire.jpg)

and

(http://forum.difflock.com/userpix/10769_spit_vs_shmitt_small_1.jpg)
Title: Re: Mosquito construction film
Post by: GScholz on October 25, 2013, 10:03:31 PM
The first two are funny and sad at the same time...  :lol :(
Title: Re: Mosquito construction film
Post by: MiloMorai on October 26, 2013, 09:09:16 AM
I had this as my avatar for awhile on Ubi many years ago,

(http://i208.photobucket.com/albums/bb84/imulford/messer.jpg)

Drove the luftlovers, like Kurfurst, up the wall.
Title: Re: Mosquito construction film
Post by: GScholz on October 26, 2013, 06:00:31 PM
 :aok