Aces High Bulletin Board

General Forums => Aircraft and Vehicles => Topic started by: earl1937 on May 22, 2014, 05:54:53 AM

Title: Magniflux
Post by: earl1937 on May 22, 2014, 05:54:53 AM
 :airplane: If you own an aircraft, especially if it is a WW2 war bird and you have to have a "magniflux" test performed, what is it and what purpose does it serve?
Title: Re: Magniflux
Post by: cobia38 on May 22, 2014, 06:15:46 AM
 Its to test for cracks in cast iron/aluminum parts,everyone know that  :rolleyes:
Title: Re: Magniflux
Post by: LCADolby on May 22, 2014, 06:21:39 AM
(http://alibi.com/image/pix_id/ol_1059/The-hard-part-about-traveling-back-in-time-from-to.jpg?image_height=355&image_width=300)
(magni)Flux Capacitor
Title: Re: Magniflux
Post by: earl1937 on May 22, 2014, 07:17:58 AM
Its to test for cracks in cast iron/aluminum parts,everyone know that  :rolleyes:
:airplane: If your aircraft needed a "magniflux" test, it is a test to show if your prop blades have cracks or other damage, which may have been caused by picking up "FOD" objects from taxing and takeoff on the ground. It generally is a standard test procedure during a "IRAN" inspection.
Title: Re: Magniflux
Post by: MiloMorai on May 22, 2014, 07:48:20 AM
Only if the props are of ferromagnetic material earl.
Title: Re: Magniflux
Post by: climber on May 22, 2014, 11:49:08 AM
Magniflux is the company that makes the products used for Magnetic Particle testing.  First the part must be ferro-magnetic, if not another form of testing will need to be done, eddycurrent or dye penetrant testing for example.  The defects will show up as flux leakage when the part is magnetized or has a current running through it thus producing a magnetic field. 

This all falls in to nondestructive testing or NDT. 

I'm taking a class on Eddycurrent Testing in July and will be doing a Magnetic Particle class very soon.   :x
Title: Re: Magniflux
Post by: hitech on May 22, 2014, 01:02:40 PM
There was an A&D on my prop that either needed to be tested every 100 hours or replace the clam shells.

3rd 100 hour test showed a crack, and hence replaced them anyway. $3500 for 2 pieces of aluminum.

HiTech

Title: Re: Magniflux
Post by: Stampf on May 22, 2014, 01:10:06 PM
There was an A&D on my prop that either needed to be tested every 100 hours or replace the clam shells.

3rd 100 hour test showed a crack, and hence replaced them anyway. $3500 for 2 pieces of aluminum.

HiTech




Get a Focke Wulf and...

...Spin Wood.

 :aok

Title: Re: Magniflux
Post by: DaveBB on May 22, 2014, 06:29:40 PM
I perform nondestructive testing for a living.  Yes, magnetic particle testing is very good for detecting surface cracks in ferromagnetic parts.  Liquid penetrant testing can be used to detect surface cracks in non-ferromagnetic metals (aluminum, etc).  Of course ultrasound and eddy current testing didn't really develop until after World War II. 
Title: Re: Magniflux
Post by: climber on May 22, 2014, 10:43:51 PM
Dave what type of NDT work do you do?  Petroleum, aerospace, etc?  I'm in school for both NDT and QA/QC looking to get out in around 2 years.  Always trying to make connections in the field.

-Climber
Title: Re: Magniflux
Post by: danny76 on May 23, 2014, 02:13:40 AM
There was an A&D on my prop that either needed to be tested every 100 hours or replace the clam shells.

3rd 100 hour test showed a crack, and hence replaced them anyway. $3500 for 2 pieces of aluminum.

HiTech



 :O

Admittedly, they probably had been bent into an aesthetically pleasing shape :old:
Title: Re: Magniflux
Post by: earl1937 on May 23, 2014, 09:18:26 AM
:airplane: If you own an aircraft, especially if it is a WW2 war bird and you have to have a "magniflux" test performed, what is it and what purpose does it serve?
:airplane: All replies were good and informative, but Hi Tech, as usual, hit the nail on the head! The answer I was looking for was the prop magniflux testing, which I was very much involved with as a maintaince officer for awhile. I realize that in the past 30 to 40 years, many more parts of an aircraft are now tested as standard practice, its just that I thought that some of the guys who read this forum, it might add to their aviation knowledge!
Title: Re: Magniflux
Post by: USRanger on May 25, 2014, 05:41:07 PM
Its to test for cracks in cast iron/aluminum parts,everyone know that  :rolleyes:

Wrong.  But we do have an exciting parting gift for ya!