Aces High Bulletin Board

General Forums => Aircraft and Vehicles => Topic started by: joeblogs on January 30, 2003, 08:21:46 PM

Title: I'm looking for data on Merlin, DB601, and BMW801
Post by: joeblogs on January 30, 2003, 08:21:46 PM
Can anyone point me to some engine charts for the Merlin, DB601, and BMW801 engines, especially the variants used in planes modeled in AH?

I need data on engine weight, output (HP), MAP, RPM, and fuel consumption at various settings and altitudes.  I already have a fair amount of descriptive statistics from sources such as Gunston or Jane's.  What I really need is power and fuel curves for these engines.

-Blogs
Title: I'm looking for data on Merlin, DB601, and BMW801
Post by: aircav on January 31, 2003, 07:19:10 AM
All I have in the office at the moment...

more later hopefully
Title: I'm looking for data on Merlin, DB601, and BMW801
Post by: salem on January 31, 2003, 12:32:19 PM
Aircav here...


Data for the DB601

(http://www.yiu97.dial.pipex.com/engines/601.jpg)

Should be fairly self explanatory. For comparison with allied data, you will need to convert kg and grams into lbs, and metric horsepower (PS) into 'real' horsepower. Try this site:

Power Conversion (http://www.mr2ownersclub.com/converter.htm)

I also have some original German power curves for the DB60x series and the BMW801. Unfortunately they're to big for my scanner, and I haven't tapped them into Excel yet. Give me a shout if you need any specific performance points.

regards,
aircav
Title: I'm looking for data on Merlin, DB601, and BMW801
Post by: Angus on February 01, 2003, 11:49:44 AM
You might find this thread useful, - there are some nice links in it as well :)

http://www.hitechcreations.com/forums/showthread.php?s=&threadid=69762&highlight=Merlin+and
Title: Thanks!
Post by: jconradh on February 01, 2003, 09:22:21 PM
This is great plz keep it coming. - Blogs

Quote
Originally posted by Angus
You might find this thread useful, - there are some nice links in it as well :)

http://www.hitechcreations.com/forums/showthread.php?s=&threadid=69762&highlight=Merlin+and
Title: I'm looking for data on Merlin, DB601, and BMW801
Post by: hazed- on February 02, 2003, 01:20:51 PM
great site for aircraft engines:


http://www.enginehistory.org/
Title: power curves and overhauls
Post by: joeblogs on February 07, 2003, 12:06:16 PM
Great Stuff on the 601.  Thanks!

I would love to see some of these curves for the 801D.

Also, does anyone have data on time between overhauls for these engines?

-Blogs


Quote
Originally posted by salem
Aircav here...


Data for the DB601

(http://www.yiu97.dial.pipex.com/engines/601.jpg)

Should be fairly self explanatory. For comparison with allied data, you will need to convert kg and grams into lbs, and metric horsepower (PS) into 'real' horsepower. Try this site:

Power Conversion (http://www.mr2ownersclub.com/converter.htm)

I also have some original German power curves for the DB60x series and the BMW801. Unfortunately they're to big for my scanner, and I haven't tapped them into Excel yet. Give me a shout if you need any specific performance points.

regards,
aircav
Title: Re: power curves and overhauls
Post by: HoHun on February 10, 2003, 05:34:31 PM
Hi Joe,

>Also, does anyone have data on time between overhauls for these engines?

The report on the Fw 190A-1/2 prepared by Gordon Gollob on 06.01.1942 mentions an average of 25 hours for the BMW801C (C-1 and C-2 engines, I suppose) which the Luftwaffe considered entirely insufficient.

Gollob mentions that as long as the BMW801 "doesn't even reach 50 hours", it will be difficult to keep up the engine supply for more than one Fw 190 unit, so 50 hours still seemed to be a short lifespan by Luftwaffe standards.

Generally, I'd suspect that the German engines didn't last as long as British or American engines due to the lack of high-quality alloys. I can't prove that, though.

Somewhere, I read about the DB605 being license-produced in Sweden with the Swedish engines having a much longer time between overhaul than the German originals. Unfortunately, I don't recall the source.

With regard to this link:

http://www.enginehistory.org/

Could someone tell me whether this site is still up? I can't reach it, but I'm having problems reaching individual URLs for some reason - for example, I was unable to access this forum for weeks!

Regards,

Henning (HoHun)
Title: Re: Re: power curves and overhauls
Post by: LLv34_Camouflage on February 10, 2003, 05:39:36 PM
Quote
Originally posted by HoHun

With regard to this link:

http://www.enginehistory.org/

Could someone tell me whether this site is still up? I can't reach it, but I'm having problems reaching individual URLs for some reason - for example, I was unable to access this forum for weeks!
 


Works for me.

Camo
Title: Re: Re: power curves and overhauls
Post by: joeblogs on February 10, 2003, 06:37:13 PM
Wow that seems short.  I've seen some anecdotal evidence that for commercial applications US engines were getting many times more hours than that.  Still not much data to go on...

I found the engine history web seite a few weeks ago,  Very good.

Keep it coming!

-Blogs

Quote
Originally posted by HoHun
Hi Joe,

>Also, does anyone have data on time between overhauls for these engines?

The report on the Fw 190A-1/2 prepared by Gordon Gollob on 06.01.1942 mentions an average of 25 hours for the BMW801C (C-1 and C-2 engines, I suppose) which the Luftwaffe considered entirely insufficient.

Gollob mentions that as long as the BMW801 "doesn't even reach 50 hours", it will be difficult to keep up the engine supply for more than one Fw 190 unit, so 50 hours still seemed to be a short lifespan by Luftwaffe standards.

Generally, I'd suspect that the German engines didn't last as long as British or American engines due to the lack of high-quality alloys. I can't prove that, though.

Somewhere, I read about the DB605 being license-produced in Sweden with the Swedish engines having a much longer time between overhaul than the German originals. Unfortunately, I don't recall the source.

With regard to this link:

http://www.enginehistory.org/

Could someone tell me whether this site is still up? I can't reach it, but I'm having problems reaching individual URLs for some reason - for example, I was unable to access this forum for weeks!

Regards,

Henning (HoHun)
Title: Re: Re: Re: power curves and overhauls
Post by: HoHun on February 11, 2003, 02:20:42 AM
Hi Joe,

>Wow that seems short.  I've seen some anecdotal evidence that for commercial applications US engines were getting many times more hours than that.  Still not much data to go on...

I believe commercial peace-time operations and post-war technology increased the time between overhaul by an order of magnitude or more.

In combat operations, I've read pilots' comments about the Allision V-1710 in the Pacific theatre (P-39 and P-40) reaching times of about 100 hours. This might have been a substandard value as the poor performance of these types apparently lead to the pilots using military power continuously.

Regards,

Henning (HoHun)
Title: Re: Re: Re: power curves and overhauls
Post by: HoHun on February 11, 2003, 02:22:11 AM
Hi Camo,

>Works for me.

Thanks! I still can't reach it, so it looks as if I'm not done with fixing yet.

Regards,

Henning (HoHun)
Title: Re: Re: power curves and overhauls
Post by: aircav on February 11, 2003, 03:47:17 AM
Quote
Originally posted by HoHun


The report on the Fw 190A-1/2 prepared by Gordon Gollob on 06.01.1942 mentions an average of 25 hours for the BMW801C (C-1 and C-2 engines, I suppose) which the Luftwaffe considered entirely insufficient.

Gollob mentions that as long as the BMW801 "doesn't even reach 50 hours", it will be difficult to keep up the engine supply for more than one Fw 190 unit, so 50 hours still seemed to be a short lifespan by Luftwaffe standards.

Generally, I'd suspect that the German engines didn't last as long as British or American engines due to the lack of high-quality alloys. I can't prove that, though.



It's worth remembering that the 190 had a number of teething troubles (with the engine in particular) after entry into service. The fact that it's the A-1 and A-2 marks listed above suggests that the low time between overhauls may have been due to these problems. I would suggest that later marks were a good deal more reliable. Not uncommon with new engines, (cf the Sabre in the Typhoon ).

Having said that, I would tend to agree that allied engines may have been slightly more reliable. But that may just be personal bias. :)
Title: Re: Re: Re: power curves and overhauls
Post by: HoHun on February 11, 2003, 01:12:14 PM
Hi Aircav,

>It's worth remembering that the 190 had a number of teething troubles (with the engine in particular) after entry into service.

You're right! I should have mentioned that this was a very important point in Gollob's report. He pointed out that as long as the teething troubles weren't solved, the 50% Me 109/Fw 190 production ratio didn't make sense with regard to the operational requirements.

Regards,

Henning (HoHun)
Title: Re: power curves and overhauls
Post by: joeblogs on February 11, 2003, 05:02:15 PM
This from an air and space museum on DC3's still in the air:

"Even with this precaution, only 50 percent of the engines will run without help for 1,400 hours, the FAA's "Recommended Time Between Overhauls" for the R-1830."

-Wow

Quote
Originally posted by joeblogs
Great Stuff on the 601.  Thanks!

I would love to see some of these curves for the 801D.

Also, does anyone have data on time between overhauls for these engines?

-Blogs
Title: Re: power curves and overhauls
Post by: HoHun on February 12, 2003, 02:09:47 AM
Hi Joe,

>Also, does anyone have data on time between overhauls for these engines?

I just found a remark in Joachim's book on Hermann Graf indicating that at Stalingrad, Graf's Me 109 quickly gathered more than 100 of hours of flight operation and therefore would have been long due for an engine overhaul according to Luftwaffe regulations.

Regards,

Henning (HoHun)
Title: I'm looking for data on Merlin, DB601, and BMW801
Post by: F4UDOA on February 12, 2003, 09:24:42 AM
I have read that the Brit's went almost 2,000 hours without overhauling their F4U's. The same Brit pilot says the Marines used 500 hours as the overhaul time.

I will find and post the artical.
Title: Re: Re: power curves and overhauls
Post by: MiloMorai on February 12, 2003, 09:38:50 AM
Quote
Originally posted by HoHun
Hi Joe,

>Also, does anyone have data on time between overhauls for these engines?

I just found a remark in Joachim's book on Hermann Graf indicating that at Stalingrad, Graf's Me 109 quickly gathered more than 100 of hours of flight operation and therefore would have been long due for an engine overhaul according to Luftwaffe regulations.

Regards,

Henning (HoHun)


Henning do you have info on the TBOs of the various German aero engines? How about minor maintainance like sparkplug, oil changes?
Title: Re: Re: power curves and overhauls
Post by: joeblogs on February 12, 2003, 10:37:27 AM
Hey guys, we are getting some where here.

I found some numbers on American commercial engines in the 1930s-1940s that suggest overhaul times ranged from 250hr to 500+hrs.  But these engines were treated far more nicely than in the military.

As for sparg plugs I've heard they had to check them every 30 or so hours and change them around every 60 or so hours.  If you used WEP, you pretty much had to change them.

-Blogs


Quote
Originally posted by HoHun
Hi Joe,

>Also, does anyone have data on time between overhauls for these engines?

I just found a remark in Joachim's book on Hermann Graf indicating that at Stalingrad, Graf's Me 109 quickly gathered more than 100 of hours of flight operation and therefore would have been long due for an engine overhaul according to Luftwaffe regulations.

Regards,

Henning (HoHun)
Title: Re: Re: Re: power curves and overhauls
Post by: HoHun on February 12, 2003, 12:32:05 PM
Hi Milo,

>Henning do you have info on the TBOs of the various German aero engines?

Only what I've already posted, for some reason even von Gersdorff et al. don't go into much detail there.

>How about minor maintainance like sparkplug, oil changes?

According to von Gersdorff, spark plug life was down to 15 - 30 hours if MW50 was used. No other adverse effects were to be expected as long as MW50 wasn't used for longer than 10 min continously.

Regards,

Henning (HoHun)
Title: I'm looking for data on Merlin, DB601, and BMW801
Post by: Angus on February 14, 2003, 09:12:31 AM
I'll drop you a little candy here, from my precious time, drinking coffee with Gunther Rall.
He spent some time as an instructor flying captured allied aircraft against his student. His comment was that the allied engines (he mentioned the Merlin particularly) were of much better quality than the German Engines. (Mentioned DB). He said that after only 90 hours the DB had a very "loose" prop, indicating a worn and untight engine, while a captured mustang with hundreds of hours on the clock showed no sign of engine fatique.
Probably a material problem, - Germans getting short of high quality alloys.
Title: I'm looking for data on Merlin, DB601, and BMW801
Post by: MiloMorai on February 14, 2003, 09:35:22 AM
Probably more to do with manufacturing quality than the lack of the proper metals. "Slave" labour has no incentive to put our quality work.
Title: re
Post by: VO101_Isegrim on February 15, 2003, 12:53:25 PM
Quote
Originally posted by MiloMorai
Probably more to do with manufacturing quality than the lack of the proper metals. "Slave" labour has no incentive to put our quality work.


I have seen no single source that would suggest the detoriation of quality of late war German engines... BTW, suggesting that "slave labour" was used in engine manufacture, or in high qulaity industry in general is a sign of gross ignorance or generalisation. Slave workers WERE NOT USED in aircraft industry. They didn`t have the skill. Tell me how could an analphapbetic ukrainian "slave workewr" assemble a state-of-the-art aircraft engine, if he probably haven`t evwen seen a car in his life? Decent works on the subject of ww2 econimics, like those of Milward`s for example, make it very clear that "slave" labour was used at place where only physical attributes were required: extraction of raw materials, ie. in mines and forests, or in the agriculture.

Another myth thrown in was that TBO time has anythig to with reliability.. one who state such thing have no idea what TBO time is. It`s just a description of the manufacturer that tells at which time intervals the engine should be taken apart and checked if there`s signs of wear... if not, put it back together and put it again back to the aircraft.

Thus low MTO does not corresponds with "low reliability" at all... all it corresponds is how often the engine should be checked of being worn out. HoHun has already pointed out the main reason for decreased TBO... MW-50 had corrosive effect, and it killed spark plugs earlier. The engine has to be checked more often for signs of wear. When the Allies started using 150 grade fuels, they as well experienced quickly fouling spark plugs, for example Mustangs had to change their`s after 7-8 hours of operation. Again it has nothign to do with "quality". Higher boosts, the use of water injection wore down engine more quickly.
Title: Re: Re: Re: Re: power curves and overhauls
Post by: VO101_Isegrim on February 15, 2003, 01:02:09 PM
Quote
Originally posted by HoHun
H

In combat operations, I've read pilots' comments about the Allision V-1710 in the Pacific theatre (P-39 and P-40) reaching times of about 100 hours. This might have been a substandard value as the poor performance of these types apparently lead to the pilots using military power continuously.

Regards,

Henning (HoHun)


Hi HoHun!

I have read memoirs of Soviet fighter pilot who have flown P-39 Hur, P-40 undere L-L, as well as other Soviet fighters. He made an interesting comment on the V-1710 tbo time.. he said that they needed to change the engine in the aircraft as soon as small  bits of metal appeared in the oil, indicating that the engine was being worn out. He said that this was done after 50 hours of operation in avarage...

BTW, one must also remember that those TBO figures that the manufacturers give and those that are possible on the field is greatly different. The reason is simply, the manufacturer gives it`s data for ideal conditions (i.e. engien not allowed to overheat, throttle is managed gently), and those are very different of what a pilot can do to his aircraft in combat... he pushes the throttle right open, then cuts it back not to overshoot, then right open again... this isn`t good for the engine. In "Spitfires, Thunderbolts and warm beer" a seasoned Jug pilot tells that they changed the P-47`s radial after every 80 hours for the reasons mentioned.. Also, in "Great book of WW2 Fighters" the article about P-51 mentions that altough the V-1650-7 Merlins`s TBO was given as over 200 hours, it was rarely met under operational conditions.
Title: I'm looking for data on Merlin, DB601, and BMW801
Post by: Angus on February 15, 2003, 03:47:51 PM
A "loose" prop as a Pilot's simple way of measuring engine wear means what then?
A German Fighter Pilot's complain about their eingines wearing out faster than the allied engines means what then?
Would seem to me that the sleeves/piston rings would be wearing too fast, - and that would also effect the sparks. Those wearing too fast would be an alloy-related/chemical issue.
Slave labour? No idea. Never heard that the Germans used slave labour in the Hi-Tech sector, however all over the place elsewhere. But the Japanese used forced labour in aviation industry I belive.
Title: Re: re
Post by: niklas on February 15, 2003, 04:40:08 PM
Quote
Originally posted by VO101_Isegrim
I have seen no single source that would suggest the detoriation of quality of late war German engines... BTW, suggesting that "slave labour" was used in engine manufacture, or in high qulaity industry in general is a sign of gross ignorance or generalisation. Slave workers WERE NOT USED in aircraft industry. They didn`t have the skill. Tell me how could an analphapbetic ukrainian "slave workewr" assemble a state-of-the-art aircraft engine, if he probably haven`t evwen seen a car in his life?  


What makes you think that someone of ukraine is automatically  non-skilled, uneducated, analphapbetic ??

Obviously you donīt know anything about slavery work during ww2 in germany. Zwangsarbeiter (forced worker) were used in nearly all industrial processes. Also at Daimler Benz. For example i read that the daimler engine manufactoring plant in Genshagen/Ludwigsfelde was supplied with Zwangsarbeiter.
It doesnīt take much skill to use a machine in a serial manufactoring process btw.  
Zwangsarbeiter in high-technology area? Inform yourself who mounted the V2 in the tunnels of Dora together... Of course there was a risk for sabotage. Afaik Himmler ordered to let terror rule there to minimize sabotage. As a consequence it was sufficient for a Zwangsarbeiter to let a tool drop on the floor to be hanged up immediatly...

niklas
Title: I'm looking for data on Merlin, DB601, and BMW801
Post by: Kevin14 on February 15, 2003, 05:15:16 PM
Ahh, stop reviving this thread :mad:
Title: I'm looking for data on Merlin, DB601, and BMW801
Post by: Angus on February 15, 2003, 06:56:40 PM
Why so?
Niklas had a nice point there.
Information is always good.
Now, - some more engine stuff?
Title: Re: Re: re
Post by: VO101_Isegrim on February 16, 2003, 11:20:38 AM
Quote
Originally posted by niklas
What makes you think that someone of ukraine is automatically  non-skilled, uneducated, analphapbetic ??



The simply statisctics that show about 50% illitarate rate in the Red Army is very telling, Niklas. BTW, all I say

Quote
Originally posted by niklas

Obviously you donīt know anything about slavery work during ww2 in germany.


On the contrary I think I read a bit more about that than you.

Quote
Originally posted by niklas

Zwangsarbeiter (forced worker) were used in nearly all industrial processes.


Of course it was that way, if you say so, Niklas... soueces, maybe..? First for you, Zwangsarbeiter DOES NOT eqaul slave labour. May I have to remind you to the fact, with which you are most obviously very familiar with, that MANY French workers went to Germany after 1940 to work as foreign workers, just like Turks do today? They were not slaves, they volunteered for that, as there was litte work in France. They were not slave workers, they had contract, they had payment of a normal worker, they had a treatmant of a normal worker...

Of course you are totally familiar with these facts, but it`s so much nicer to describe it all as "slave labour"... read, read more.
Read Milward or other authors who don`t want to find excuses for charges of "collaboration". I understand that in france everybody suddenly become either a former slave worker or "partisan" after WW2... some were really that, others just invented great/horrible stories to escape being accused with collaboration, and burned at the stake as a witch.


Quote
Originally posted by niklas

Also at Daimler Benz. For example i read that the daimler engine manufactoring plant in Genshagen/Ludwigsfelde was supplied
with Zwangsarbeiter.


If you have read, that may I ask you to list the source, the jobs these "slave" labourers did, and how many were there compared to "normal" workers.  I sense a gross exagrevation here...



Quote
Originally posted by niklas

It doesnīt take much skill to use a machine in a serial manufactoring process btw.  


This was supposed to be a joke, right? Not  much skill requried to produce items that require one tenth of milimater precision! :eek:  I bet you have never anywhere near of an engine factory...

 
Quote
Originally posted by niklas

Zwangsarbeiter in high-technology area? Inform yourself who mounted the V2 in the tunnels of Dora together... Of course there was a risk for sabotage.


You swiched topic here. We were talking about high tech engine industry, not rockets...V-2 engines were not high tech items, they were to be used once only, and a rocket engine does not requiring any kind of strict precision as for required for a piston engine. It`s way simplier, as it has very few moving parts, save for some valves.

BTW, unlike you try to suggest, forced labour was mainly used there to carve out the tunnel (=physical work requiring no special skill), not to actually assamble the rockets themselves. You obviosuly mix up different things to arrive at a "truth" that fits you liking.


Quote
Originally posted by niklas
 Afaik Himmler ordered to let terror rule there to minimize sabotage. As a consequence it was sufficient for a Zwangsarbeiter to let a tool drop on the floor to be hanged up immediatly...
niklas [/B]


Colouful story with little connection to reality. If they would kill a worker every time he would drop a tool, they wouldn`t have any left in a week... no denial of conditions were very harsh, but including some of these obviously false and made up stories to "prove" your point (which seem to be that you want to prove something that was disproved by authors of books delaing with WW2 economy, i.e. EVERYTHING that was produced in Germany during WW2 was built by "slaves".) just ruins your credibility.

Try to have a more objective view on that, will you?
Title: dates
Post by: joeblogs on August 02, 2003, 12:20:38 PM
Does anyone have dates of 100 hour test and production runs for UK, Russian, German, and Japanese piston engines?

-blogs
Title: Re: Re: Re: Re: Re: power curves and overhauls
Post by: Staga on August 02, 2003, 01:00:16 PM
Quote
Originally posted by VO101_Isegrim

He made an interesting comment on the V-1710 tbo time.. he said that they needed to change the engine in the aircraft as soon as small  bits of metal appeared in the oil, indicating that the engine was being worn out. He said that this was done after 50 hours of operation in avarage...


IIRC somewhere was a story that russians used more boost in their aircrafts than USAAF did use thought I don't know if it was true or not.