The original reliability problems for the Hispano came from several sources, and concerned both the gun and (more crucially) the mounting.
The gun initially suffered from misfires due to the firing pin hitting the primer with insufficient force. This was partly because the case tended to 'crush up' a bit from the force of the blow from the breechblock. This was solved by shortening the firing chamber by 2mm (the US was advised to do this but instead only shortened theirs by 1mm, which may help to account for the continual reliability problems of the US-built Hispano).
When the belt feed was fitted, it was driven by the recoil of the gun (which moved back about an inch at each shot). It was important that the recoil length was sufficient to operate the action, but that the blow wasn't too hard when it hit the buffer. This proved difficult to achieve with the original recoil springs so a new arrangement was made whereby a two-stage spring was fitted, giving small initial resistance then firming up at the end. That solved that problem.
One good thing did come from the US work - the Edgewater front mounting without which the Mk V had problems working at all.
The mounting really was crucial for the Hispano, because it wasn't really a 'complete gun'. As the whole gun recoiled, it had to be firmly braced against something rigid. In its original application for engine mounting this wasn't a problem - the engine was plenty rigid enough. Fuselage mounting was generally OK as well (and in the case of the P-38, an external cradle to hold the gun was used). But fitting into flexible wings was a different matter altogether and remained a source of considerable development problems, with the installation having to be 'fine tuned' for each aircraft. In the first application in the Spitfire, the situation was made even worse by turning the gun on its side in order to bury the magazine within the wing. The Hisso
really didn't like that!
I wasn't aware of any specific problems with the Meteor installation.
Longevity of the Hisso parts was more than enough. It was originally designed for a 10,000 round life, but it was discovered that very few lasted longer than 1,000 rounds before being lost in accidents or combat. So some parts were cheapened, but the barrel remained one of the longest-lived items.
With all the improvements made the reliability of the Hisso was acceptable at one jam every 1,500 rounds. This was still about three times worse than the .50 M2.
Tony Williams: Military gun and ammunition
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