Author Topic: Question about ADI and MAP  (Read 2911 times)

Offline gripen

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Question about ADI and MAP
« Reply #30 on: January 01, 2006, 03:35:43 AM »
Quote
Originally posted by ShortyDoowap

Gripen, it all goes together. Remember, hot spots could ignite a hot charge easier than a cooler charge.


Well, if there is no "hot spots", less charge cooling is needed for given MAP, right?

Quote
Originally posted by ShortyDoowap
The simple fact is that if the Corsair or Hellcat was to use a higher MAP on the same fuel grade, it had to find a way to reduce the charge temperature further. Pratt and Whitney tried to develop an aftercooler, but abandoned the attempt after realizing that it would have required a major redesign of the engine and supercharger system.


Actually Pratt and Whitney choosed to redesign entire R-2800 to improve cooling and the result, R-2800 C-series, was used in the late F4Us and P-47s. The C-series could reach 70-72" with similar charge cooling systems as earlier B-series.

And at least I'm not aware that Pratt and Whitney tried to develop an aftercooler for the R-2800; basicly they (as well as Allison) made standard single stage, single speed engines which could be coupled with auxilary stage (mechanical or turbo) for better altitude performance. Infact the report quoted by justin_g above is written by P&W employee and it's states that it is generally inconvenient to provide charge cooling after second stage in the case of the radial engines.

Quote
Originally posted by ShortyDoowap

Also, comparing the Merlin, R-2800 and Allison is difficult. They all had different types of superchargers, and engine cooling methods.


These engines can be easily compared with similar supercharger configurations; the R-2800 B-series with neutral blower (ie single stage) was limited to about 54" without ADI while the single stage V-1710s could reach 57-60" and the single stage Merlins could reach +18lbs (both without ADI and without intercooling). Note that single stage Merlins were capable to reach +25lbs with grade 150 fuel and no intercooling nor ADI.

In the case of the turbos, the V-1710 in the P-38J could reach 60" with intercooling and without ADI, while the B-series R-2800 of the P-47D was limited to 52-54" in similar configuration and it was initially limited to 56-58" with ADI (later raised to 60-64").

Quote
Originally posted by ShortyDoowap
The V-1701 in the P-63 had no intercooler or aftercooler, true. But it also has a single speed 2nd stage supercharger, compared to the two speed 2nd stage supercharger in the Mustang’s Merlin. The Allison’s 2nd stage supercharger compressed much less, and imparted much less heat to a charge than did the Merlin’s 2nd stage supercharger.


Hm... I can't really follow your logic here. The engine stage of the two stage mechanically supercharged V-1710s (as used in the P-63) was with 8,10:1 gearing so it could not reach high MAP (say over 60") without auxilary stage. The auxilary stage of the V-1710 was a variable speed unit with hydraulic coupling. If we assume a given MAP (above 60"), the V-1710 with auxilary stage and the two stage Merlin  compressed charge overall just similar amount and there was probably not much difference in overall charge heating during compression (despite variable speed unit) because these V-1710s were limited to 58" without ADI.

gripen

Offline HoHun

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Re: Question about ADI and MAP
« Reply #31 on: January 01, 2006, 08:42:59 AM »
Hi F4UDOA,

>The R2800B engine (F4U-1/F6F-3/5) used ADI to reach 60" MAP using 100 octane Av-gas.

>However the P-51B/D uses the same fuel (100 octane) and has a mile power rating of 61" MAP and a War Emergency rating og 67" MAP.

Hm, I found two different compression ratio figures for different models the R-2800 (6.65 and 6.75), and only one for a different Merlin model than used in the P-51 (6.00).

Whatever the correct figures, a direct comparison should follow this pattern to calculate peak charge pressure:

R-2800: 60" Hg * 6.75 = 405" Hg
V-1710: 67" Hg * 6.00 = 402" Hg

This is a bit rough since the charge will actually heat up during compression, generating a higher final pressure, but this effect will be very similar for both engines, so our result can be considered a fair approximation.

Note that the R-2800 requires the use of alcohol-water injection to achieve the same final pressure as the V-1710. However,  at least we have learned now that the V-1710 does not actually exceed the R-2800's peak charge pressure.

Regards,

Henning (HoHun)

Offline gripen

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Re: Re: Question about ADI and MAP
« Reply #32 on: January 01, 2006, 09:30:53 AM »
Quote
Originally posted by HoHun

Hm, I found two different compression ratio figures for different models the R-2800 (6.65 and 6.75), and only one for a different Merlin model than used in the P-51 (6.00).

Whatever the correct figures, a direct comparison should follow this pattern to calculate peak charge pressure:

R-2800: 60" Hg * 6.75 = 405" Hg
V-1710: 67" Hg * 6.00 = 402" Hg

This is a bit rough since the charge will actually heat up during compression, generating a higher final pressure, but this effect will be very similar for both engines, so our result can be considered a fair approximation.

Note that the R-2800 requires the use of alcohol-water injection to achieve the same final pressure as the V-1710. However, at least we have learned now that the V-1710 does not actually exceed the R-2800's peak charge pressure.


Hm... The B-series R-2800s (as used in the F4U-1, F6F and P.47D) had exactly same compression ratio as (most of) the E- and F-series V-1710s ie 6,65. The CR value 6,75 is for C-series R-2800 and later.

Besides it seems that you are mixing V-1710 (Allison) and V-1650 (Merlin) here some how.

gripen

Offline ShortyDoowap

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Question about ADI and MAP
« Reply #33 on: January 01, 2006, 09:47:41 AM »
Quote

Well, if there is no "hot spots", less charge cooling is needed for given MAP, right?


That would seem to be correct.  But doesn’t detract from the fact that the Mustang could reach higher MAPs in 100/130 Fuel than could the Corsair because its engine was fed a charge cool enough that it could tolerate those MAPs.  The Corsair’s system was unable to cool the charge sufficiently for MAPs as high to be tolerated.

Quote

Actually Pratt and Whitney choosed to redesign entire R-2800 to improve cooling and the result, R-2800 C-series, was used in the late F4Us and P-47s. The C-series could reach 70-72" with similar charge cooling systems as earlier B-series.


THAT’S a “major redesign” I was talking about.   I wrote --- The way an engine created and disipated heat was hard to change without a major redesign of the engine.  

Subsequent comments pertain to the planes being discussed, the Mustang and earlier Corsairs that could not reach higher MAPs.

BTW, the F4U-4 with R-2800-18W “C” engine was cleared for 70” hga on 115/145 fuel.   On 100/130 grade fuel, WEP MAP was still limited to 60” hga.  





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And at least I'm not aware that Pratt and Whitney tried to develop an aftercooler for the R-2800; basicly they (as well as Allison) made standard single stage, single speed engines which could be coupled with auxilary stage (mechanical or turbo) for better altitude performance. Infact the report quoted by justin_g above is written by P&W employee and it's states that it is generally inconvenient to provide charge cooling after second stage in the case of the radial engines.


If you have Graham Whites book on the R-2800, read page 135, which talks about the desire for an aftercooler to cool the charge coming from the 2nd stage compressor, and their attempts to develop and aftercooler, which they abandoned.

Again, an aftercooler is preferable to an intercooler because if cools the charge after the most heat inducing stage – the 2nd stage.  A charge that flows thru and intercooler still has that 2nd stage to pass thru, with no way to cool it.  

And “inconvenient” doesn’t equal “undesirable.”  P&W couldn’t develop a suitable aftercooler because of the supercharger arrangement.  In all R-2800s, the 2nd stage compressor lied between the carb and the engine.  Ducting the charge from the carb to an aftercooler back to the 2nd stage compressor no doubt would have been “inconvenient,” nevertheless; P&W understood it was desirable.   The extreme inconvenience of a major redesign is the reason the R-2800 never had and aftercooler.  


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These engines can be easily compared with similar supercharger configurations; the R-2800 B-series with neutral blower (ie single stage) was limited to about 54" without ADI while the single stage V-1710s could reach 57-60" and the single stage Merlins could reach +18lbs (both without ADI and without intercooling). Note that single stage Merlins were capable to reach +25lbs with grade 150 fuel and no intercooling nor ADI.

Merlin superchargers had a liquid-intercooling jacket around them.  Not the same as an intercooler, but it reduced the operating temperature of the supercharger, thus it reduced the charge temperature.
Which single stage Merlins were rated for 25lbs boost without intercooling?  I’m not talking about a special test engine, but rather which single stage Merlin was rated for 25lbs boost for wartime service?


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Hm... I can't really follow your logic here. The engine stage of the two stage mechanically supercharged V-1710s (as used in the P-63) was with 8,10:1 gearing so it could not reach high MAP (say over 60") without auxilary stage. The auxilary stage of the V-1710 was a variable speed unit with hydraulic coupling. If we assume a given MAP (above 60"), the V-1710 with auxilary stage and the two stage Merlin compressed charge overall just similar amount and there was probably not much difference in overall charge heating during compression (despite variable speed unit) because these V-1710s were limited to 58" without ADI.

gripen


I’m not talking about the 1st stage (auxiliary stage) supercharger, I’m talking about the 2nd stage supercharger.  

The point was this is the most compressive point for the charge, thus the most heat inducing.  Both engines were capable of High MAPs.  The Merlin dealt with it using an aftercooler and no ADI.  The V-1710 had to use copious quantities of ADI, 25 gallons for 15 minutes, to achieve similar ratings.

Read Vees for Victory, I think you have it.  Page 342, second column, second to last paragraph:

Regarding superchargers:

An inefficient design requires more horsepower, and any inefficiency is power that shows up in the mixture as undesirable heat.  Such heat, if above a threshold temperature determined by the quality of the fuels being used and the physical design of the combustion chambers will immediately cause detonation.

Again, it comes down to charge temperature management.
« Last Edit: January 01, 2006, 10:31:56 AM by ShortyDoowap »

Offline Nashwan

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Question about ADI and MAP
« Reply #34 on: January 01, 2006, 11:12:11 AM »
Quote
Which single stage Merlins were rated for 25lbs boost without intercooling? I’m not talking about a special test engine, but rather which single stage Merlin was rated for 25lbs boost for wartime service?


The Merlin 25 at least, and others in the 20 series as well, iirc.
« Last Edit: January 01, 2006, 11:15:38 AM by Nashwan »

Offline ShortyDoowap

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Question about ADI and MAP
« Reply #35 on: January 01, 2006, 11:26:50 AM »
My Mosquito manual with the Merlin 25 shows a max rating of 18lbs.

And weren't 25lb boost ratings on 100/150 grade fuel???

Offline Nashwan

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Question about ADI and MAP
« Reply #36 on: January 01, 2006, 11:42:56 AM »
Quote
My Mosquito manual with the Merlin 25 shows a max rating of 18lbs.


25 lbs would only havbe been used on some Mosquitos in 1944 and 1945. Earlier and later manuals won't show the higher rating. I've got a complete test report on the Fb VI done at 25 lbs, and a bit about Mosquito NF XIXs running both 25 lbs boost and N2O injection (394 mph at 2,000 ft)

Neil posted from Avia 6/587

"boost pressure increased to 25 lbs /sq.in has been authorised for use in Merlin 25 engines in service"

Quote
And weren't 25lb boost ratings on 100/150 grade fuel???


Yes.

Offline Kurfürst

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Question about ADI and MAP
« Reply #37 on: January 01, 2006, 12:41:58 PM »
IIRC none of the Mosquito units ever received 150 grade fuel, so +25 for them, is a bit theoretical. Perhaps some 'anti diver' units used it briefly in mid-1944, but that's it.

Moral of the story, +25 lbs w/o intercooling was appearantly done with NO2 injection serving as ADI and/or 150 grade fuel.
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Offline gripen

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Question about ADI and MAP
« Reply #38 on: January 01, 2006, 01:41:53 PM »
Quote
Originally posted by ShortyDoowap
That would seem to be correct.  But doesn’t detract from the fact that the Mustang could reach higher MAPs in 100/130 Fuel than could the Corsair because its engine was fed a charge cool enough that it could tolerate those MAPs.  The Corsair’s system was unable to cool the charge sufficiently for MAPs as high to be tolerated.


IMHO you just can't admit here that the problem was cooling of the heads. If the B-series R-2800 had got an aftercooler, it would not have reached same MAP values as two stage Merlin.

Quote
Originally posted by ShortyDoowap

BTW, the F4U-4 with R-2800-18W “C” engine was cleared for 70” hga on 115/145 fuel.   On 100/130 grade fuel, WEP MAP was still limited to 60” hga.  


At least the datacollection which is available from F4UDOA's site lists WEP rating 70" for the F4U-4 (Oct. 44 ie before 115/145 became available and before F4U-4 entered service).

Quote
Originally posted by ShortyDoowap

Again, an aftercooler is preferable to an intercooler because if cools the charge after the most heat inducing stage – the 2nd stage.


No one has argued otherwise here, but comparison with similarly supercharged engines like V-1710 and C-series R-2800 show clearly that the problem was not charge cooling because these other engines could reach higher MAP with similar induction systems or even with less charge cooling.

Quote
Originally posted by ShortyDoowap

I’m not talking about the 1st stage (auxiliary stage) supercharger, I’m talking about the 2nd stage supercharger.  

The point was this is the most compressive point for the charge, thus the most heat inducing.  Both engines were capable of High MAPs.  The Merlin dealt with it using an aftercooler and no ADI.  The V-1710 had to use copious quantities of ADI, 25 gallons for 15 minutes, to achieve similar ratings.


I don't know what you are arguing here, there seem to no particular difference between these engines in overall charge heating when the charge goes through superchargers.

Quote
Originally posted by ShortyDoowap

Again, it comes down to charge temperature management.


Or similar results can be reached by improving the cooling of heads as Pratt and Whitney did when they redesigned entire engine.

gripen

Offline ShortyDoowap

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Question about ADI and MAP
« Reply #39 on: January 01, 2006, 03:09:08 PM »
Quote

IMHO you just can't admit here that the problem was cooling of the heads. If the B-series R-2800 had got an aftercooler, it would not have reached same MAP values as two stage Merlin.

There’s nothing to admit!  There was no PROBLEM.  It was a characteristic of the design.  It was-what-it-was and it was dealt with in the best manner possible.  Like I’ve been stating, whatever the issue was with the head temperature, the charge had to be cool enough to deal with it.  The Corsair’s system couldn’t cool a charge enough to use 67” hga like the Mustang could.  Easy concept.
And you have no idea if the B series would have been able to make better MAP with an aftercooler or not.  I happen believe it would have, and P&W must have as well or they wouldn’t have tried to develop one.  Even Allison went to aftercoolers with later V-1710s.  You seem to think they didn’t make any more difference than an intercooler.  P&W and Allison did.  Forgive me if I go with them.
The fact is is that REGARDLESS of the head temperature, it’s not easily manipulated because it’s incidental to the power that needed to be developed.  The easiest way to increase MAP was to reduce charge temperature.  
The simpler fact is is if the Corsair’s system had been able to reduce the charge temperature more, more MAP could have been obtained.  But it couldn’t.  

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At least the datacollection which is available from F4UDOA's site lists WEP rating 70" for the F4U-4 (Oct. 44 ie before 115/145 became available and before F4U-4 entered service).

By December 1944, 75,000 barrels of 115/145 grade fuel had been produced for testing purposes (See AAF Historical Study 65: Aviation Gasoline Production and Control).  So it was certainly available for testing – the very kind of test you are referring to.  
There is also a F4U-4C performance data sheet on his site that clearly lists the WEP rating of the plane with the R-2800-18W engine as 60” hg dated 5/21/46.  You must have missed it.  1946.  115/145 grade fuel did not become standard naval aviation fuel until the summer of 1947 (See Naval Aviation News, March 1947, page 29).  It was in used by some 20th AF fighter Groups late in the war.
Additionally, the NAVAER performance and characteristics sheet on the Navy website shows 70” performance on 115/145 grade fuel.

 




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No one has argued otherwise here, but comparison with similarly supercharged engines like V-1710 and C-series R-2800 show clearly that the problem was not charge cooling because these other engines could reach higher MAP with similar induction systems or even with less charge cooling.

Gripen, your logic is flawed.  
The issue is absolutely charge cooling.  It’s the most important element in avoiding detonation.  Graham White and Daniel Whitney both say it their books, and Allison and P&W both knew it as they continually strove to reduce charge temperature by improving (or at least attempting to improve) their induction systems.  
And your assertions regarding the V-1710 and R-2800 seems very odd.  Both operated at low maps unless something was done to reduce induction air temperature.  The P-38 and P-47 used intercoolers (and ADI for the P-47), yet neither developed the kind of MAP the P-51D did on the same fuel.  It took a major redesign of the R-2800 (B series to C series) before the R-2800 was capable of it.  And no V-1710 developed the sort of MAP the Mustang did until the P-63, and that accomplished by dumping huge amounts of ADI into the charge.
Again, induction air temperature is the most important aspect with respect to detonation.



Quote


I don't know what you are arguing here, there seem to no particular difference between these engines in overall charge heating when the charge goes through superchargers.


Again, I don’t understand your logic.  

On the Merlin, the charge was compress twice, THEN cooled by the aftercooler before going into the engine.

On the V-1710, the charge was compressed and the hot charge went to the engine, to be cooled by ADI.

It was all about cooling the charge.





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Or similar results can be reached by improving the cooling of heads as Pratt and Whitney did when they redesigned entire engine.

gripen


I ALREADY said that.  But that didn’t happen with the earlier Corsairs.  Their inductions systems were inadequate to cool a charge enough so that 67” hag MAP could be used.  The Merlin’s was adequate.

Offline gripen

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Question about ADI and MAP
« Reply #40 on: January 01, 2006, 05:03:34 PM »
Quote
Originally posted by ShortyDoowap
There’s nothing to admit!  There was no PROBLEM.  It was a characteristic of the design.  It was-what-it-was and it was dealt with in the best manner possible.  Like I’ve been stating, whatever the issue was with the head temperature, the charge had to be cool enough to deal with it.  The Corsair’s system couldn’t cool a charge enough to use 67” hga like the Mustang could.  Easy concept.


Well, if the cooling of the heads was not a problem, then the B-series R-2800 should have reached over 70" with intercooling and ADI just like V-1710 did with ADI alone. But in reality it did not do that.

Quote
Originally posted by ShortyDoowap

And you have no idea if the B series would have been able to make better MAP with an aftercooler or not. I happen believe it would have, and P&W must have as well or they wouldn’t have tried to develop one. Even Allison went to aftercoolers with later V-1710s.


The B-series R-2800 would have done better with aftercooling but not very much and AFAIK series produced V-1710s with two stage mechanical superchargers never got intercooler nor aftercooler.

Quote
Originally posted by ShortyDoowap

 You seem to think they didn’t make any more difference than an intercooler.  P&W and Allison did.  Forgive me if I go with them.


I'm merely pointing out that if the cooling of the heads would have been better in the B-series R-2800, it would have reached MAP close to V-1710 with similar induction system.

Quote
Originally posted by ShortyDoowap

The fact is is that REGARDLESS of the head temperature, it’s not easily manipulated because it’s incidental to the power that needed to be developed.  The easiest way to increase MAP was to reduce charge temperature.


I wonder what you are trying to argue; no one tries to deny advantages of the charge cooling here. But if the head temperature can be reduced some how, the MAP can be increased.

Quote
Originally posted by ShortyDoowap

Gripen, your logic is flawed. The issue is absolutely charge cooling.  It’s the most important element in avoiding detonation.


Basicly not so well head cooling prevented the B-series R-2800 to reach same MAPs as other engines with similar induction system.
 
Quote
Originally posted by ShortyDoowap

And your assertions regarding the V-1710 and R-2800 seems very odd.  Both operated at low maps unless something was done to reduce induction air temperature.  The P-38 and P-47 used intercoolers (and ADI for the P-47), yet neither developed the kind of MAP the P-51D did on the same fuel.  It took a major redesign of the R-2800 (B series to C series) before the R-2800 was capable of it.


I wonder did you understand at all what I said about turbo charged V-1710 and B-series R-2800: "The V-1710 in the P-38J could reach 60" with intercooling and without ADI, while the B-series R-2800 of the P-47D was limited to 52-54" in similar configuration and it was initially limited to 56-58" with ADI (later raised to 60-64").

This comparison shows clearly how the B-series R-2800 was more limited than the V-1710 with similar induction system. With ADI Allison tested V-1710s of P-38 at 75" which is higher than 72" claimed for C-series R-2800 of P-47M.

Quote
Originally posted by ShortyDoowap

Again, I don’t understand your logic.  

On the Merlin, the charge was compress twice, THEN cooled by the aftercooler before going into the engine.

On the V-1710, the charge was compressed and the hot charge went to the engine, to be cooled by ADI.

It was all about cooling the charge.


Hm... You originally said that:

"The V-1701 in the P-63 had no intercooler or aftercooler, true. But it also has a single speed 2nd stage supercharger, compared to the two speed 2nd stage supercharger in the Mustang’s Merlin. The Allison’s 2nd stage supercharger compressed much less, and imparted much less heat to a charge than did the Merlin’s 2nd stage supercharger."

Which is quite different you said now. In both engines the charge was compressed twice and I don't see any reason why there should have been a notable difference in the charge heating during this process at given MAP. Note that I did not say anything about charge cooling

Quote
Originally posted by ShortyDoowap

I ALREADY said that.  But that didn’t happen with the earlier Corsairs.  Their inductions systems were inadequate to cool a charge enough so that 67” hag MAP could be used.  The Merlin’s was adequate.


Or the head temperatures of the B-series R-2800 were simply too high for 67".

gripen

Offline ShortyDoowap

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Question about ADI and MAP
« Reply #41 on: January 01, 2006, 07:39:30 PM »
Quote

Well, if the cooling of the heads was not a problem, then the B-series R-2800 should have reached over 70" with intercooling and ADI just like V-1710 did with ADI alone. But in reality it did not do that.


Still, it’s not a “problem.”  It was inherent in the design.   Once the engine is designed, the way the detonation issue is dealt with is thru the induction system – by way of heat exchangers and ADI.  

Quote

The B-series R-2800 would have done better with aftercooling but not very much and AFAIK series produced V-1710s with two stage mechanical superchargers never got intercooler nor aftercooler.


So says you, with no evidence to support your position.  Again, Allison and P&W felt differently enough that P&W tried to develop an aftercooler, and Allison did.

Allison knew it had to find a way to increase power in its engines to be competitive and developed the V-1710-119 (F32R) for the proposed P-51J.  It was rated on 100/130 grade fuel.  In order to achieve the desired manifold pressures, a huge aftercooler sat on top of the superchargers.  The P-51J was not developed as the Merlin P-51 was preferred.  

The last plane to use an Allison was the F-82 Twin Mustang.  It didn’t use an aftercooler or intercooler, but did use ADI.  It wasn’t rated on 100/130 grade fuel, but rather on 115/145 grade fuel which could tolerate higher temps before detonating.



Quote

I'm merely pointing out that if the cooling of the heads would have been better in the B-series R-2800, it would have reached MAP close to V-1710 with similar induction system.


Fine.  And I agree.  But once the engine is developed, the way to avoid detonation is to cool the charge.  The cooler the charge, the higher the MAP that can be tolerated.

And as far as the statement “B-series R-2800, it would have reached MAP close to V-1710 with similar induction” goes -  it already did.  For instance the maximum rating for the turbosupercharged R-2800-59 (P-47D-27 thru -40) was rated for 64” hga on 100/130 grade fuel.   Maximum rating for the V-1710-111/113 (P-38L) was 60” hg on 100/130 grade fuel.

Now the V-1710-117 of the P-63C was rated at 76” hga on 100/130 grade fuel.  It didn’t use an aftercooler or intercooler.  But it used obscene amounts of ADI – more than 1.5 gallons per minute – to do it.  It used so much ADI that it increased MAP by 15” hga over its dry WEP rating of 61” hga.  That was how Allison chose to tackle their detonation issue.  

The only engines I think that are really directly comparable (by virtue of their induction systems), are those on the P-38 and P-47.  The induction systems on the P-63 and F4U used different methods to achieve what they did.



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I wonder what you are trying to argue; no one tries to deny advantages of the charge cooling here. But if the head temperature can be reduced some how, the MAP can be increased.


What I am saying here is that improvements in MAP could be obtained without improvements in head cooling.  Head temperature wasn’t a “problem” because these were good engines.  If a way could be found to ever decrease the charge temp, MAP ratings would continue to rise.  That happened for a while, until it was no longer a practical way to increase the efficiency of the induction system.  

Detonation limitations were affected by many things, among them head temperature and induction air temperature.  Induction air temperature was the more variable of them.




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Basicly not so well head cooling prevented the B-series R-2800 to reach same MAPs as other engines with similar induction system.


Lemme ask you this?  What was the temperature of the mixture discharged into the engine in the Corsair’s R-2800-8 engine (6.65:1 compression ratio pistons) at 60” hga?  I don’t know.   But I do know what it was for the Allison V-1710 and the V-1650 engines.  

In the late V-1710s (6.0:1 compression ratio pistons) a mixture discharged into the engine at a temperature of 230 degrees Far developed 63” hga.  (The V-1710-111/113 in the P-38L used 6.65:1 compression ratio pistons and developed a maximum of 60” hga.)

In the two stage, aftercooled V-1650 (6.0:1 compression ratio pistons) a mixture discharged into the engine at a temperature of 180 degrees Far developed 67” hga.

I think the engines are comparable enough to say that the major difference here is that the Merlin’s induction system cooled the charge better than the Allison’s so it was able to utilize higher MAPs.   When Allison wanted to cool the charge more to develop higher MAP, it utilized ADI.  I’d hazard to say the charge temperature in the  Corsair's R-2800-8 was probably hotter than it was in the Merlin making it impossible to achieve the MAPs on the R-2800 that the Merlin could achieve on the same fuel grade.


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I wonder did you understand at all what I said about turbo charged V-1710 and B-series R-2800: "The V-1710 in the P-38J could reach 60" with intercooling and without ADI, while the B-series R-2800 of the P-47D was limited to 52-54" in similar configuration and it was initially limited to 56-58" with ADI (later raised to 60-64").

This comparison shows clearly how the B-series R-2800 was more limited than the V-1710 with similar induction system. With ADI Allison tested V-1710s of P-38 at 75" which is higher than 72" claimed for C-series R-2800 of P-47M.


Those figures for the R-2800 SEEM to suggest a limitation.  64” hga doesn’t seem like much when the engine is intercooled and has ADI.  In actuality, that was probably very conservative rating, and not a true reflection on the limitation of the engine.  It was capable of more.

The Commanding General of the Material Air Command set those limitations (64” hag) in a letter dated 26 May 1944 – Subject: Extra Boost in P-47.  He wrote that 64” hga was now approved for use in the P-47 with ADI, after acknowledging that the engine could withstand 75” hga for several hours (on 100/130 grade fuel).

There may be an element of conservatism in the MAP limitations set for the Corsair with the B series R-2800 as well.  Nobody seems to have thought of that.  Maybe the Corsair was like the Thunderbolt in that it had a conservative rating when it was known it actually could handle a higher boost.  

But if the MAP limitations for the Corsair really were set at the point just before detonation, then it appears it was because the induction system was incapable of reducing charge temperature enough to achieve more.


Quote

Or the head temperatures of the B-series R-2800 were simply too high for 67".



Obviously not.  The P-47s was rated to 64” hga, and was known to be able to withstand 75” hga.   67” hga was certainly achievable if the charge temperature could have been reduced enough.  The Corsairs induction system doesn’t appear to have been able to do it.

Based on this alone, we could conclude the B-series R-2800 could handle MAPs up to and in excess of 67” on 100/130 grade fuel, because the P-47 did it.  If the Corsair couldn’t, it’s because of an induction system limitation, not an engine limitation.
« Last Edit: January 01, 2006, 07:45:42 PM by ShortyDoowap »

Offline gripen

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Question about ADI and MAP
« Reply #42 on: January 01, 2006, 11:51:27 PM »
Quote
Originally posted by ShortyDoowap
Still, it’s not a “problem.”  It was inherent in the design.   Once the engine is designed, the way the detonation issue is dealt with is thru the induction system – by way of heat exchangers and ADI.  


F4UDOA asked why the V-1650 could reach higher MAP than B-series R-2800. And the main reason is head cooling. At similar configuration (without ADI) B-series R-2800 was limited to about 52-54" so there is roughly 15" MAP difference. The V-1710 could reach 60" at similar configuration so we know that head cooling accounts about 6-8" of the difference. The rest can be explained with differences in compression ratio and charge cooling.

Quote
Originally posted by ShortyDoowap

So says you, with no evidence to support your position.  Again, Allison and P&W felt differently enough that P&W tried to develop an aftercooler, and Allison did.


Actually the rating of the two stage V-1710 with ADI and no intercooling ie 75" is a very good and supported evidence. And also comparing these engines without ADI is another. The use of the aftercooler would have resulted only minor advantage if compared to the better head cooling.

Quote
Originally posted by ShortyDoowap

Allison knew it had to find a way to increase power in its engines to be competitive and developed the V-1710-119 (F32R) for the proposed P-51J.  It was rated on 100/130 grade fuel.  In order to achieve the desired manifold pressures, a huge aftercooler sat on top of the superchargers.  The P-51J was not developed as the Merlin P-51 was preferred.  

The last plane to use an Allison was the F-82 Twin Mustang.  It didn’t use an aftercooler or intercooler, but did use ADI.  It wasn’t rated on 100/130 grade fuel, but rather on 115/145 grade fuel which could tolerate higher temps before detonating.


One of the main differences between the F-serie and G-serie (used in the V-1710 powered F-82s) was lower compression ratio, which was same as in the Merlin.



Quote
Originally posted by ShortyDoowap

Fine.  And I agree.  But once the engine is developed, the way to avoid detonation is to cool the charge.  The cooler the charge, the higher the MAP that can be tolerated.


Well, F4UDOA asked the reason and charge cooling simply can't explain the difference.

Quote
Originally posted by ShortyDoowap

And as far as the statement “B-series R-2800, it would have reached MAP close to V-1710 with similar induction” goes -  it already did.  For instance the maximum rating for the turbosupercharged R-2800-59 (P-47D-27 thru -40) was rated for 64” hga on 100/130 grade fuel.   Maximum rating for the V-1710-111/113 (P-38L) was 60” hg on 100/130 grade fuel.


You should also mention that the P-47D utilized ADI while the P-38L did not. With ADI the P-38 should have reached 75" as tested by Allison.

Quote
Originally posted by ShortyDoowap
Now the V-1710-117 of the P-63C was rated at 76” hga on 100/130 grade fuel.  It didn’t use an aftercooler or intercooler.  But it used obscene amounts of ADI – more than 1.5 gallons per minute – to do it.  It used so much ADI that it increased MAP by 15” hga over its dry WEP rating of 61” hga.  That was how Allison chose to tackle their detonation issue.  


Some how you forget here that P-47D, F4U and F6F also carried ADI for the WEP and they should have reached similar MAP as the P-63 or even a bit more because the intercooler.

Quote
Originally posted by ShortyDoowap

The only engines I think that are really directly comparable (by virtue of their induction systems), are those on the P-38 and P-47.  The induction systems on the P-63 and F4U used different methods to achieve what they did.


Comparison between the P-47 and P-38 show clearly that at similar configuration V-1710 reached higher MAP as noted several times above.

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Originally posted by ShortyDoowap

What I am saying here is that improvements in MAP could be obtained without improvements in head cooling.


No one try to deny that here. But I'm answering to F4UDOA's question and you should too.

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Originally posted by ShortyDoowap

Lemme ask you this?  What was the temperature of the mixture discharged into the engine in the Corsair’s R-2800-8 engine (6.65:1 compression ratio pistons) at 60” hga?  I don’t know.


Neither do I.

Quote
Originally posted by ShortyDoowap

I think the engines are comparable enough to say that the major difference here is that the Merlin’s induction system cooled the charge better than the Allison’s so it was able to utilize higher MAPs.


The difference between V-1710 and V-1650 can be explained with compression ratio and charge cooling. But these can't explain the difference between V-1710 and B-series R-2800 or V-1650 and B-series R-2800.

Quote
Originally posted by ShortyDoowap

Obviously not.  The P-47s was rated to 64” hga, and was known to be able to withstand 75” hga.


As I noted above initial rating with ADI was 56-58" later raised to 60-64".

Quote
Originally posted by ShortyDoowap

Based on this alone, we could conclude the B-series R-2800 could handle MAPs up to and in excess of 67” on 100/130 grade fuel, because the P-47 did it.  If the Corsair couldn’t, it’s because of an induction system limitation, not an engine limitation.


Any engine could handle high MAP for short periods.

gripen

Offline pasoleati

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Question about ADI and MAP
« Reply #43 on: January 02, 2006, 01:18:05 AM »
Shorty, sorry for collapsing your foundations for argumentation but Gripen is entirely correct. E.g. in the P-47B the maximum allowed carburetor air temperature is 35 deg (95 deg F), i.e. well below the allowed for the Merlin.

Besides, P&W made the foolish choice to attempt high power with highish CR which is not the way to get good detonation resistance.

Offline Widewing

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Question about ADI and MAP
« Reply #44 on: January 02, 2006, 01:43:49 AM »
Quote
Originally posted by pasoleati
Shorty, sorry for collapsing your foundations for argumentation but Gripen is entirely correct. E.g. in the P-47B the maximum allowed carburetor air temperature is 35 deg (95 deg F), i.e. well below the allowed for the Merlin.

Besides, P&W made the foolish choice to attempt high power with highish CR which is not the way to get good detonation resistance.


For comparison's sake, max carburetor air temp for the Allison V-1710-111/113 engines is 45 C (113 F).

My regards,

Widewing
My regards,

Widewing

YGBSM. Retired Member of Aces High Trainer Corps, Past President of the DFC, retired from flying as Tredlite.