Author Topic: Question about ADI and MAP  (Read 2941 times)

Offline ShortyDoowap

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Question about ADI and MAP
« Reply #45 on: January 02, 2006, 02:00:35 AM »
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F4UDOA asked why the V-1650 could reach higher MAP than B-series R-2800. And the main reason is head cooling. At similar configuration (without ADI) B-series R-2800 was limited to about 52-54" so there is roughly 15" MAP difference. The V-1710 could reach 60" at similar configuration so we know that head cooling accounts about 6-8" of the difference. The rest can be explained with differences in compression ratio and charge cooling.


He specifically asked about the R-2800 in the F4U and F6F.  And the reason is induction air cooling.  You pointed out correctly that the R-2800 B in the P-47 could develop, and was rated for, 64” hga on 100/130 PN fuel.  The Material Air Command directive that allowed that rating stated that same engine could withstand 75” hga for “several hours.”  Therefore, the R-2800 B was capable of 64”, 67” and up to 75” hga on 100/130 fuel – with the right induction system.  

The base engines for the P-47 and the F4U/F6F are virtually the same, as they are both B series engines.  The main differences lie in the induction systems.  If the P-47 could achieve high MAPs, and the F4U could not, both with the same base engine, then the reason was due to differences in the induction systems.

BTW, when I say induction system, I am referring to the induction/intercooler(or aftercooler) arrangement, as well as ADI if applicable.


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Actually the rating of the two stage V-1710 with ADI and no intercooling ie 75" is a very good and supported evidence. And also comparing these engines without ADI is another. The use of the aftercooler would have resulted only minor advantage if compared to the better head cooling.


My point was you said the R-2800 would not have benefited much from an aftercooler.  There is no evidence to support that.  But there is evidence that P&W felt otherwise, as they attempted to develop an aftercooler for their R-2800, but abandoned attempts.  If they didn’t think it was better, why try?

And as far as the Allison goes: the reason Allison went with ADI instead of an aftercooler was because the plane would have to fly with the added weight of an aftercooler all the time, but the ADI weight would get used up.   That was their logic.   It’s documented in Whitney’s book.  To achieve the high MAPs with ADI alone, they had to use huge quantities of ADI fluid.  The P-63C carried 25 gallons of ADI which was enough for just 15 minutes.  That’s an astonishing amount of ADI.




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One of the main differences between the F-serie and G-serie (used in the V-1710 powered F-82s) was lower compression ratio, which was same as in the Merlin.


That’s correct.  Nevertheless, all Fs were rated on 100/130 fuel, and all Gs were rated on 115/145 fuel.   115/145 can withstand more heat than 100/130 without detonation.  





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Well, F4UDOA asked the reason and charge cooling simply can't explain the difference.


It certainly does, and you helped explain it.  Go back to the P-47 and F4U engine comparison.  You brought it up.  The P-47 could achieve high MAPs and the F4U couldn’t.  The main difference was in the induction systems and how well they cooled the charges.  

Again, both planes had the same base R-2800 B series engine.  But their induction systems were different, both in design and efficiency.  If one could do it, and the other couldn’t, then the answer lies in the induction system which was responsible for creating, compressing, cooling and delivering the charge.



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You should also mention that the P-47D utilized ADI while the P-38L did not. With ADI the P-38 should have reached 75" as tested by Allison.


As I stated, the 64” hga rating for the P-47 was very conservative.  It was already known the engine could withstand 75” for several hours.  



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Some how you forget here that P-47D, F4U and F6F also carried ADI for the WEP and they should have reached similar MAP as the P-63 or even a bit more because the intercooler.


Yes, the P-47, F4U and F6F carried water.  But none of them used it in the quantities the P-63 did.

To achieve 2,200 hp, the base R-2800 required a little less than 8.5 pounds of ADI per minute, which is about 1 gallon per minute.  The P-63 used about 14 pound of ADI per minute, which is about 1.67 gallons per minute.
 
ADI flow rates between the P-47 and  F4U/F6F varied.  And they all carried different quantities of ADI.  The plane that carried the least was the F4U, something like 10 gallons.  If the flow rate had been increased to the point where it cooled the charge sufficiently to reach 67” hga, it would have used up its ADI in minutes.  The P-47 carried the most, something like 30 gallons for about 25-30 minutes use.  The P-63 carried 25 gallons for 15 minutes use.  

The P-47, F4U and F6F appears to have sipped ADI compared to the P-63, which guzzled it.

BTW, P&W tested the R-2800 B series engine to 3,800 HP (during ADI system development).  3,800 hp was equivalent to 150” hga.  In order to achieve that phenomenal power, Frank Walker (P&W’s ADI development chief) simply continued to increase ADI.  No doubt that at 150” hga the air/fuel charge was dwarfed by the ADI charge.  

So, there is no doubt the engine in the F4U could have reached the same MAP levels as the P-51, and could have surely exceeded them.  But it’s induction system held it back.  It needed more ADI, or a better intercooler, or both.  



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Comparison between the P-47 and P-38 show clearly that at similar configuration V-1710 reached higher MAP as noted several times above.


They weren’t rated all that different, although the P-47 with ADI was rated higher.  

You stated earlier that Allison tests showed if water was used on the P-38, 75” hga could be obtained.  That’s what could be obtained on the P-47 with water.  The 64” limit was a conservative rating.


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No one try to deny that here. But I'm answering to F4UDOA's question and you should too.


No, you want me to agree with you.  I have answered it.   And you’ve unwittingly supported me by bringing up the F4U/P-47 comparison.  

The P-47 could obtain MAPs equal to, or in excess of, 67” hga on 100/130 grade fuel.  The F4U apparently could not.  Since they have the same base engine (R-2800 B), but different induction systems, then the answer lies in the induction systems.   (But I do believe there is a little conservatism built into the 60" hga limit for the F4U.)

There is no reason to believe the F4U could not have been boosted to 67” hga + if it could be done in the P-47.  What the F4U needed was a cooler charge, which apparently could not be provided by its induction system.

Since the P-47 and the F4U has the same heads, the answer is not the heads, but rather induction system capability.


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The difference between V-1710 and V-1650 can be explained with compression ratio and charge cooling. But these can't explain the difference between V-1710 and B-series R-2800 or V-1650 and B-series R-2800.


I compared the V-1710 with 6.0:1 compression ratio pistons to a Merlin with 6.0:1 compression ratio pistons.  I did it intentionally for as close a comparison as possible.   You left that part out of your quote.  Therefore, the difference is mainly the induction air temp.



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As I noted above initial rating with ADI was 56-58" later raised to 60-64".


Reread what I wrote.  The maximum rating allowed was 64” hga, even though the person who gave that directive knew the engine was capable of “75” hga for several hours."  64" hga was a VERY conservative rating.

64” hga is very close to the 67” hga of the Merlin, and 75” hga is well above it, all on 100/130 grade fuel


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Any engine could handle high MAP for short periods.

gripen


“75” hga for several hours” isn’t a short time.  It’s a helluva long time.

Offline ShortyDoowap

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Question about ADI and MAP
« Reply #46 on: January 02, 2006, 02:31:49 AM »
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Shorty, sorry for collapsing your foundations for argumentation but Gripen is entirely correct. E.g. in the P-47B the maximum allowed carburetor air temperature is 35 deg (95 deg F), i.e. well below the allowed for the Merlin.

Besides, P&W made the foolish choice to attempt high power with highish CR which is not the way to get good detonation resistance.


You haven’t collapsed anything, though you may like to think you have.

You fail to take into account that the most compressive stage of supercharging (and most heat inducing stage) is the 2nd stage compressor.  On the R-2800, V-1710, and V-1650, the 2nd stage supercharger lies BETWEEN the carb and the engine.  Therefore, the charge that flows into the engine is much hotter than the air that flowed into the carb.  

In fact, both stages of the supercharger lie between the carb and the engine on the V-1650.  But it has a feature the other engines don’t – an aftercooler.   Therefore, a hot, compressed charge flows into the engine of the R-2800 and the V-1710.  But the charge that flows into the engine on the V-1650 just flowed thru an aftercooler.

All you’ve added to this discussion is irrelevancy.   You said nothing that detracts from the FACT that the F4U induction system could not provide a cool enough charge to develop 67” hga, while the P-47's could.  The argument Gripen made that “the head temperatures of the B-series R-2800 were simply too high for 67" is refuted by the fact that the B-series R-2800 on the P-47 could reach and exceed 67”.  

Again, the difference is in the induction/intercooler/ADI systems.  The P-47 proved 67" + could be reached on a R-2800 B on 100/130 fuel.  If the F4U couldn’t do it, it’s because its induction system failed to cool the charge sufficiently.
« Last Edit: January 02, 2006, 02:48:51 AM by ShortyDoowap »

Offline gripen

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Question about ADI and MAP
« Reply #47 on: January 02, 2006, 04:36:00 AM »
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Originally posted by ShortyDoowap

He specifically asked about the R-2800 in the F4U and F6F. And the reason is induction air cooling.


No, the induction cooling difference between the aftercooler of the Merlin and intercooler of the B-series R-2800 is very small if compared to the difference caused by cooling of the heads and compression ratio. There is about 13-15" difference in dry rating and about half of this is caused by head cooling and most of the rest is caused by CR leaving very small part to induction cooling.

Quote
Originally posted by ShortyDoowap

The Material Air Command directive that allowed that rating stated that same engine could withstand 75” hga for “several hours.”  Therefore, the R-2800 B was capable of 64”, 67” and up to 75” hga on 100/130 fuel – with the right induction system.  


USAF and NAVY had certainly good reasons to set the limits of these engines as they did.

And P&W had also good reasons to redesign entire engine (during war) to improve cooling.

Quote
Originally posted by ShortyDoowap
The base engines for the P-47 and the F4U/F6F are virtually the same, as they are both B series engines.  The main differences lie in the induction systems.  If the P-47 could achieve high MAPs, and the F4U could not, both with the same base engine, then the reason was due to differences in the induction systems.


The main difference between F4U/F6F and P-47 is that auxilary stage is mechanically driven in the first one and turbo driven in the later. Otherwise both systems had same basic features; intercooler, ADI and the the engine itself was basicly same (with known cooling problems).

There is no large difference in ratings, in the beginning these were about same and later USAF was a bit less conservative.

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Originally posted by ShortyDoowap

My point was you said the R-2800 would not have benefited much from an aftercooler.  There is no evidence to support that.


The ratings quoted above are very strong evidence.

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Originally posted by ShortyDoowap

But there is evidence that P&W felt otherwise, as they attempted to develop an aftercooler for their R-2800, but abandoned attempts.  If they didn’t think it was better, why try?


Based on evidence, it seems that benefits of the aftercooler were quite small, so why waste time on small improvements.

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Originally posted by ShortyDoowap

And as far as the Allison goes: the reason Allison went with ADI instead of an aftercooler was because the plane would have to fly with the added weight of an aftercooler all the time, but the ADI weight would get used up.   That was their logic.   It’s documented in Whitney’s book.  To achieve the high MAPs with ADI alone, they had to use huge quantities of ADI fluid.  The P-63C carried 25 gallons of ADI which was enough for just 15 minutes.  That’s an astonishing amount of ADI.


That is logical because the installation lacked inter- or aftercooling.

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Originally posted by ShortyDoowap

The P-47 could achieve high MAPs and the F4U couldn’t.  The main difference was in the induction systems and how well they cooled the charges.  


Actually there is evidence that F4U with B-series R-2800 could tolerate at least 65" (see P-51 vs F4U comparison) with some modifications. The P-47D had to be modified same way to reach higher MAP (PPF kit + larger water jet).

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Originally posted by ShortyDoowap

If one could do it, and the other couldn’t, then the answer lies in the induction system which was responsible for creating, compressing, cooling and delivering the charge.


The F4U and P-47 with B-series R-2800 could both reach higher MAP than ratings by USAF and NAVY. But there certainly was good reasons for given ratings.

Besides, the dry rating for the P-47 seem to be lower than for F4U/F6F.

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Originally posted by ShortyDoowap

Yes, the P-47, F4U and F6F carried water.  But none of them used it in the quantities the P-63 did.

To achieve 2,200 hp, the base R-2800 required a little less than 8.5 pounds of ADI per minute, which is about 1 gallon per minute.  The P-63 used about 14 pound of ADI per minute, which is about 1.67 gallons per minute.


Some how you forget again that P-47 featured intercooler just like F4U/F6F.

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Originally posted by ShortyDoowap

BTW, P&W tested the R-2800 B series engine to 3,800 HP (during ADI system development).  3,800 hp was equivalent to 150” hga.  In order to achieve that phenomenal power, Frank Walker (P&W’s ADI development chief) simply continued to increase ADI.  No doubt that at 150” hga the air/fuel charge was dwarfed by the ADI charge.  


USAF and NAVY did not rate engines based on bench test with special cooling devices but ratings were for actual installations.

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Originally posted by ShortyDoowap

So, there is no doubt the engine in the F4U could have reached the same MAP levels as the P-51, and could have surely exceeded them.  But it’s induction system held it back.  It needed more ADI, or a better intercooler, or both.  


The limiting factor was head temperature in the given installations (P-47, F4U and F6F). After short time heads would overheat and cause detonation.

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Originally posted by ShortyDoowap

No, you want me to agree with you.  I have answered it.   And you’ve unwittingly supported me by bringing up the F4U/P-47 comparison.  


The difference between inter- and after cooling simply can't explain the difference.

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Originally posted by ShortyDoowap

I compared the V-1710 with 6.0:1 compression ratio pistons to a Merlin with 6.0:1 compression ratio pistons.  I did it intentionally for as close a comparison as possible.   You left that part out of your quote.  Therefore, the difference is mainly the induction air temp.


Hm... I don't know what you are trying argue. I compared the V-1710 of the P-38 (6,65:1 compression ratio) to the V-1650. That comparison has the same CR ratio as B-series R-2800.

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Originally posted by ShortyDoowap

Reread what I wrote.  The maximum rating allowed was 64” hga, even though the person who gave that directive knew the engine was capable of “75” hga for several hours."  64" hga was a VERY conservative rating.


Reread USAF ratings, all those engines were rated with similar standards and they certainly had good reasons for the limits.

gripen
« Last Edit: January 02, 2006, 05:17:20 AM by gripen »

Offline ShortyDoowap

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Question about ADI and MAP
« Reply #48 on: January 02, 2006, 11:17:44 AM »
Ok, have at it Gripen.  Now you are arguing for the sake of arguing.   You shot down your own argument earlier.  You are wrong, plain and simple.  The difference was that the induction system couldn't deliver a charge cool enough to develop 67" hga.  If you want to believe something else, and continue to argue to make yourself feel better about being wrong, that's up to you.

Offline gripen

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Question about ADI and MAP
« Reply #49 on: January 02, 2006, 05:25:12 PM »
Well, my opinion is that the main reason for the differences in the ratings was head cooling and that can be easily proved with dry ratings. Of course anyone has right to believe whatever he/she wants to believe.

gripen

Offline justin_g

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Question about ADI and MAP
« Reply #50 on: January 03, 2006, 01:40:33 AM »
Gee, do you think it might have been a bit of both?:rolleyes:

Offline gripen

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Question about ADI and MAP
« Reply #51 on: January 03, 2006, 02:25:09 AM »
I have no anykind of data on charge temperatures of the R-2800 at intake manifolds so it's difficult to say if the charge temperature of the Merlin running at 67" was lower than the charge temperature of the B-series R-2800 running at 60" with ADI.

Anyway, comparison between dry ratings using V-1710 as baseline, indicate quite clearly that most of the difference is not caused by differerence in after- and intercooling.

Temperature values posted by pasoleati indicate that Merlin could tolerate higher charge temperatures than B-series R-2800.

gripen

Offline ShortyDoowap

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Question about ADI and MAP
« Reply #52 on: January 03, 2006, 08:05:42 AM »
Quote
Originally posted by justin_g
Gee, do you think it might have been a bit of both?:rolleyes:


:(    I tried to make that point when I said it was all interelated.   I said that several times.

The point I was trying to make was that 67" ISN'T intolerable in the Corsair IF the charge is cool enough.   Once the engine is designed and installed on an aircraft, the way to increase manifold pressure is to find ways to cool the charge.  When the AAF want more power in the P-47, they added water, they didn't cut away the cowling.

Offline ShortyDoowap

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Question about ADI and MAP
« Reply #53 on: January 03, 2006, 09:31:26 AM »
Quote
Originally posted by gripen
Temperature values posted by pasoleati indicate that Merlin could tolerate higher charge temperatures than B-series R-2800.

gripen [/B]


What pasoleati posted doesn't speak to the issue of charge temperature and it in no way suggests the Merlin could tolerate higher charge temperatures.  

As I stated ealier, the Mustang's aftercooler, labeled here inaccurately as an intercooler, reduced charge temperature to 180 degrees F.



Specific charge temperatures MAY be irrelevant anyway.  A temperature tolerable in one engine may not be tolerable in another.  I suspect they are all pretty close, but I don't know for sure.
« Last Edit: January 03, 2006, 09:33:27 AM by ShortyDoowap »

Offline gripen

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Question about ADI and MAP
« Reply #54 on: January 03, 2006, 09:50:44 AM »
Shorty,
F4UDOA's question was following:

Quote
Originally posted by F4UDOA
My stupid question for this year,

The R2800B engine (F4U-1/F6F-3/5) used ADI to reach 60" MAP using 100 octane Av-gas. This ADI serves two functions.

1. Cooling
2. More importantantly- Anti-detonation.

However the P-51B/D uses the same fuel (100 octane) and has a mile power rating of 61" MAP and a War Emergency rating og 67" MAP.

The P-51 however uses no ADI. So how does the P-51 V1650-3/7 attain such high MAP with no Anti-detonate?


Claiming that cooling the charge of the R-2800 enough that it could reach 67" is not an answer to F4UDOA's question. First two replies by Milo Morai and hitech cover most of the reasons for the difference.

1. Compression ratio; 67" with CR 6:1 results roughly same total pressure as 60" with CR 6,65:1.

2. Head temp; liquid cooled V-1710 could reach 60" without ADI with same compression ratio as B-series R-2800, cooling problems of the R-2800 are also well known.

There might be difference in charge temperature but that can't be large and actually charge temperatures might had been lower in the R-2800 given the use of ADI.

Regarding the "cut away the cowling"; those aircraft utilized NACA cowling so cutting away something does not mean improved cooling. Probably cowlings were made to give maximal cooling allready.

Regarding the intake temperature; the single stage Merlins did not utilize charge cooling and these could still reach 67" or even +25lbs (grade 150 fuel). Note that engine stage of the R-2800 (ie neutral blower or second stage in two stage systems) at 60" had FTH around 1k with RAM (F4U-1) while the single stage Merlins (as an example in Mosquito) had FTH with RAM well over 10k at +18lbs.

gripen

Offline ShortyDoowap

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Question about ADI and MAP
« Reply #55 on: January 03, 2006, 10:15:03 AM »
Gripen, you are trying to make this harder than it is.  

You are STILL ignoring your own argument you made earlier.  The P-47 with the R-2800 B engine could reach those high MAPs, and more, on 100/130.  The F4U didn't.  Later you stated something like the R-2800 B couldn't tolerate 67" hg.  That's absolutely wrong.  

The fact is that the engine in the F4U-1 COULD tolerate 67".  All it needed was a cooler charge.  But the limtiation of the induction system prevented that.   The Corsair carried a tiny amount of ADI compared to other comptempory planes:  10 gallons vs 16 (Hellcat), 30 (Thunderbolt), 25 (King Cobra).  An increase in ADI flow would have cooled the charge more making higher MAPs tolerable, but it would have used up its ADI in minutes.  

You can talk about compression ratios, NACA cowling, inlet air temperature all you want.  It doesn't detract from the fact that to achieve higher MAPs, a cooler charger was needed, and the Corsair was pretty much at ther limit of how much it could cool the charge.   If it could cool it more, then 67" would have been very tolerable in the engine.  

Your argument that the R-2800 B couldn't tolerate 67" is nonsense.
« Last Edit: January 03, 2006, 10:20:40 AM by ShortyDoowap »

Offline Grits

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Question about ADI and MAP
« Reply #56 on: January 03, 2006, 10:53:59 AM »
I understand what Shorty is saying now. The lack of an aftercooler is what limited the boost. I'll give an example of one of my cars since it is something I have firsthand data on and it relates directly to what we are talking about on a theoretical level.

Stock my car has no aftercooler/intercooler. The intake charge goes directly from the turbo to the intake manifold. The most boost I can safely run in that configuration is around 18PSI and the intake charge is above 300deg F. With a large intercooler (aftercooler in really, but people call them intercoolers) I can not only run more PSI (up to 23PSI, but 20PSI makes just as much HP with lower intake charge temp) but the charge temp is down around 210-220 deg F. More PSI and lower charge temp because of an aftercooler, which the F4U lacked.

What Shorty is saying (I think maybe I'm wrong) is that the lack of an aftercooler  caused by the limitations of space to locate it in the F4U and the resulting inability to further cool the intake charge is what limited boost on the F4U, not an inherent problem in the design of the R-2800.

Offline gripen

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Question about ADI and MAP
« Reply #57 on: January 03, 2006, 01:32:12 PM »
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Originally posted by ShortyDoowap

Gripen, you are trying to make this harder than it is.


I don't know what might mean, I'm answering to F4UDOA's question but you are not.

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Originally posted by ShortyDoowap

You are STILL ignoring your own argument you made earlier.  The P-47 with the R-2800 B engine could reach those high MAPs, and more, on 100/130.  The F4U didn't.  Later you stated something like the R-2800 B couldn't tolerate 67" hg.  That's absolutely wrong.  


There is evidence that B-series R-2800s were tested (both planes, P-47 and F4U) at more than 60" or 64" but that required increased amount of ADI + other modifications. USAF or NAVY never rated engines at higher MAP (except with grade 150 fuel). Apparently there was problems, cooling of the heads being the most probable.

Quote
Originally posted by ShortyDoowap

Your argument that the R-2800 B couldn't tolerate 67" is nonsense.


Well, USAF and NAVY probably had very good reasons for their ratings. Note that C-series R-2800 was rated up to 72", Merlin up to 80" and V-1710 up to 75" with similar standards.

gripen

Offline ShortyDoowap

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Question about ADI and MAP
« Reply #58 on: January 03, 2006, 04:45:16 PM »
Grits, I'm not saying the the Corsair's R-2800 necessarily needed an aftercooler to achieve 67".  I'm simply saying it needed a cooler air/fuel charge.   That can be tackled in a number of ways, the easiest being to increase the amount of ADI injected into the engine.  In tests the R-2800 B series ran at 150" hg, developing well over 3,000 hp.  The T-bolt was authorized to operate at 64" hg, and could tolerate 75" hg for several hours.  So there is no reason to believe 67" was out of the question for the Corsair.

There was nothing inherently wrong with the Corsair's engine.  (Now I am saying that.)   It just appears the limits of its intercoolers and ADI system to cool the charge had been reached for 100/130 grade fuel.  Had someone endeavored to install a larger ADI reservoir and increase ADI flow to the engine, or undertaken a more difficult task of increasing intercooler efficiency, then 67" could have easily been obtained.  

67" isn't all that high, whether its obtained with 6.0:1 or 6.65:1 compression ratio pistons.
« Last Edit: January 03, 2006, 04:55:40 PM by ShortyDoowap »

Offline Grits

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Question about ADI and MAP
« Reply #59 on: January 03, 2006, 04:48:55 PM »
OK, I got ya now, I was misunderstanding what you were trying to say. I agree 100%.