Coogn,
Yep, I tried playing around with different dead zones and stick scaling. The infamous ack-ack stick scaling, for instance, caused me to stall myself out a lot. For whatever reason my big hamhock fists just push too hard on the stick when I get into a sticky situation. The added tension seems to intuitively limit how much mashing of the stick that I do.
I've been using my stick with the plastic washer for a couple of days now and I'm loving it. Believe it or not, prior to this I was seriously thinking about going back to my old Logitech stick and just using the Saitek throttle. Unfortunately, I've become very dependent on the Saitek pinky trigger and two-stage trigger.
Tim