well I took my truck to my buddies house started with the grounds. chased all the grounds all good and tight, so I started it up and commenced to wiggling all the wires, there is a box on the fire wall that has 2 connectors to it, touched one of them and ding, kicked into REP. So we pulled the plug apart, and found no broken wires or anything, plugged it back in strted it back up and wiggled it again, couldnt get it to do it again after shaking the crap out of every wire in the ENTIRE engine compartment so I am thinking it was a fluke deal. Then we pulled the top of the fuse box off and started looking where the wires go into the bottom of the box. Found a HUGE mouse nest under there and 3 wires that were chewed on, so we cut the chewed spot out and soldered and used heat shrink tubing to repair, so I am hoping
that this was the problem.
was that box on the drivers side of the firewall? any chance you can take a picture of it? if it's what i think, it's the throttle actuator control module. if the wires are absolutely not broken inside of the insulation, there's a couple other possibilities.
1) easiest, cheapest, and simplest.......possible corrosion on the electric contacts inside the connector. take the plug off again, and look for a whitish or greenish powdery substance. if you see either, clean em up.(be sure to check both the harness side, and the unit side)
2) while the connector's disconnected, examine the electric contacts inside the connector closely. it's not unheard of for them to actually spread out a bit, thus giving you a poor contact, even when the connector is firmly plugged in. once again, examine both sides.
3) if all of this is good, the TAC module may be bad. it's fairly common on these. this of course is the most expensive possibility. the good news though, is that by duplicating the problem with wire wiggling at that firewall module, you've eliminated the throttle body assembly as the culprit.
::EDIT::
was it #1 in this picture?
